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IAC Assessment: UD0976
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IAC Assessment: UD0976
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Decorative exhaust, shims, gaskets
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 154,039
Annual Production 2,574,244 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,712 3,154,880 kWh $0.05
Natural Gas $36,042 7,857 MMBtu $4.59
TOTAL ENERGY COSTS $186,754
RECOMMENDED SAVINGS* $60,302 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,704
Cost:
$1,000
- - $2,704 - - - - - - - -
-
kWh
$2,704
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,604
Cost:
$10,000
- - - - - - $11,604 - - - -
-
kWh
-
-
$
-
-
MMBtu
$11,604
-
$
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$2,584
Cost:
$3,000
- - - - $2,584 563 - - - - -
-
kWh
-
-
$
$2,584
563
MMBtu
-
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$471
Cost:
-
$86 1,792 - - $385 84 - - - - $86
1,792
kWh
-
-
$
$385
84
MMBtu
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,352
Cost:
$21,000
$8,352 174,000 - - - - - - - - $8,352
174,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,239
Cost:
$30
$1,239 25,818 - - - - - - - - $1,239
25,818
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,559
Cost:
$2,000
$1,559 32,484 - - - - - - - - $1,559
32,484
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,903
Cost:
$1,500
$10,903 227,145 - - - - - - - - $10,903
227,145
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$3,345
Cost:
$10,950
$3,345 69,693 - - - - - - - - $3,345
69,693
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,649
Cost:
-
$1,649 34,363 - - - - - - - - $1,649
34,363
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,012
Cost:
-
$1,012 21,075 - - - - - - - - $1,012
21,075
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,115
Cost:
$31,736
$10,273 214,018 - - - - - - $2,842 - $10,273
214,018
kWh
-
-
$
-
-
MMBtu
-
-
$
$2,842
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$992
Cost:
$1,230
$852 17,741 - - - - - - $140 - $852
17,741
kWh
-
-
$
-
-
MMBtu
-
-
$
$140
-
$
14: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$671
Cost:
$180
$584 12,165 - - - - - - $87 - $584
12,165
kWh
-
-
$
-
-
MMBtu
-
-
$
$87
-
$
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$102
Cost:
$420
$102 2,125 - - - - - - - - $102
2,125
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,302
Cost:
$83,046
$39,956 832,419 $2,704 - $2,969 647 $11,604 - $3,069 - $39,956
832,419
kWh
$2,704
-
$
$2,969
647
MMBtu
$11,604
-
$
$3,069
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost