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IAC Assessment: UD0978
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IAC Assessment: UD0978
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Automotive Coil Springs
NAICS 332613 - Spring Manufacturing
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 100,000
Annual Production 19,000 Tons
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $659,275 8,139,200 kWh $0.08
Electricity Demand $15,215 1,790 kW-months/year $8.50
Electricity Fees $10,000 - $ -
Natural Gas $369,380 94,640 MMBtu $3.90
TOTAL ENERGY COSTS $1,059,105
RECOMMENDED SAVINGS* $226,309 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,058
Cost:
-
$6,007 74,160 $1,051 124 - - $6,007
74,160
kWh
$1,051
124
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,107
Cost:
$1,000
$3,107 38,363 - - - - $3,107
38,363
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,562
Cost:
$1,000
$1,562 19,286 - - - - $1,562
19,286
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$79,415
Cost:
$79,850
$67,593 834,480 $11,822 1,391 - - $67,593
834,480
kWh
$11,822
1,391
kW-months/year
-
-
MMBtu
05: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$2,220
Cost:
$180
$1,890 23,328 $330 39 - - $1,890
23,328
kWh
$330
39
kW-months/year
-
-
MMBtu
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$86,982
Cost:
$91,480
- - - - $86,982 22,286 -
-
kWh
-
-
kW-months/year
$86,982
22,286
MMBtu
07: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$37,937
Cost:
$100,000
- - - - $37,937 9,720 -
-
kWh
-
-
kW-months/year
$37,937
9,720
MMBtu
08: 2.2514 COVER OPEN TANKS Savings:
$7,466
Cost:
$5,000
- - - - $7,466 1,913 -
-
kWh
-
-
kW-months/year
$7,466
1,913
MMBtu
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$562
Cost:
-
- - - - $562 144 -
-
kWh
-
-
kW-months/year
$562
144
MMBtu
TOTAL RECOMMENDED Savings:
$226,309
Cost:
$278,510
$80,159 989,617 $13,203 1,554 $132,947 34,063 $80,159
989,617
kWh
$13,203
1,554
kW-months/year
$132,947
34,063
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas