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IAC Assessment: UD0980
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IAC Assessment: UD0980
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IAC Center University of Dayton
Assessment Year 2018
Principal Product Sheet Metal
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 300,000
Annual Production 195,000 Units
Production Hrs. Annual 2,375
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $354,017 2,190,584 kWh $0.16
Electricity Fees $123,816 - $ -
Natural Gas $77,993 8,330 MMBtu $9.36
TOTAL ENERGY COSTS $636,983
RECOMMENDED SAVINGS* $252,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ $ $ MMBtu $ Tgal $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$15,954
Cost:
-
$15,954 98,724 - - - - - - - - $15,954
98,724
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,299
Cost:
-
$10,299 63,733 - - - - - - - - $10,299
63,733
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,705
Cost:
-
$6,705 41,491 - - - - - - - - $6,705
41,491
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$123,816
Cost:
-
- - $123,816 - - - - - - - -
-
kWh
$123,816
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$10,759
Cost:
$1,000
- - - - - - $10,759 1,600 - - -
-
kWh
-
-
$
-
-
MMBtu
$10,759
1,600
Tgal
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,210
Cost:
-
$6,210 38,334 - - - - - - - - $6,210
38,334
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,657
Cost:
$3,000
$3,657 22,574 - - - - - - - - $3,657
22,574
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,597
Cost:
$500
$2,797 17,309 - - - - - - $(-1,200) - $2,797
17,309
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
09: 2.7314 REDUCE VENTILATION AIR Savings:
$5,494
Cost:
$3,000
- - - - $5,494 587 - - - - -
-
kWh
-
-
$
$5,494
587
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$61,867
Cost:
$133,500
$61,867 382,843 - - - - - - - - $61,867
382,843
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,108
Cost:
-
$5,108 31,609 - - - - - - - - $5,108
31,609
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,285
Cost:
$700
$1,285 7,952 - - - - - - - - $1,285
7,952
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$252,751
Cost:
$141,700
$113,882 704,569 $123,816 - $5,494 587 $10,759 1,600 $(-1,200) - $113,882
704,569
kWh
$123,816
-
$
$5,494
587
MMBtu
$10,759
1,600
Tgal
$(-1,200)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes