Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2018 |
| Principal Product | Automotive Interiors |
| NAICS | 326121 - Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 441 |
| Plant Area (Sq.Ft.) | 118,000 |
| Annual Production | 2,752,187 Pieces |
| Production Hrs. Annual | 8,112 |
| Location (State) | MI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $357,948 | 9,345,900 | kWh | $0.04 |
| Electricity Demand | $23,265 | 1,394 | kW-months/year | $16.69 |
| Electricity Fees | $388,913 | - | $ | - |
| Natural Gas | $66,358 | 11,922 | MMBtu | $5.57 |
| TOTAL ENERGY COSTS | $848,257 | |||
| RECOMMENDED SAVINGS* | $70,266 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $11,203 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $3,044 Cost: - |
$1,906 | 49,775 | $1,138 | 68 | - | - | - | - | - | - | - | - |
$1,906 49,775 kWh |
$1,138 68 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,704 Cost: $50 |
$1,693 | 44,201 | $1,011 | 61 | - | - | - | - | - | - | - | - |
$1,693 44,201 kWh |
$1,011 61 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,028 Cost: $500 |
$2,397 | 62,581 | $1,431 | 86 | - | - | - | - | - | - | $(-1,800) | - |
$2,397 62,581 kWh |
$1,431 86 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$(-1,800) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $12,524 Cost: $8,000 |
- | - | - | - | $12,524 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$12,524 - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $7,753 Cost: $700 |
- | - | - | - | - | - | - | - | $7,753 | 1,774 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$7,753 1,774 Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $7,343 Cost: $5,021 |
$3,624 | 95,364 | $3,719 | 223 | - | - | - | - | - | - | - | - |
$3,624 95,364 kWh |
$3,719 223 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $7,343 Cost: $5,021 |
$3,624 | 95,364 | $3,719 | 223 | - | - | - | - | - | - | - | - |
$3,624 95,364 kWh |
$3,719 223 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $6,131 Cost: $4,525 |
$3,728 | 97,344 | $2,403 | 144 | - | - | - | - | - | - | - | - |
$3,728 97,344 kWh |
$2,403 144 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,998 Cost: $4,275 |
$1,251 | 32,674 | $747 | 45 | - | - | - | - | - | - | - | - |
$1,251 32,674 kWh |
$747 45 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $19,398 Cost: $45,500 |
$(-2,054) | (-53,626) | $(-1,227) | (-74) | - | - | $22,679 | 4,072 | - | - | - | - |
$(-2,054) (-53,626) kWh |
$(-1,227) (-74) kW-months/year |
- - $ |
$22,679 4,072 MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $70,266 Cost: $73,592 |
$16,169 | 423,677 | $12,941 | 776 | $12,524 | - | $22,679 | 4,072 | $7,753 | 1,774 | $(-1,800) | - | $16,169 423,677 kWh |
$12,941 776 kW-months/year |
$12,524 - $ |
$22,679 4,072 MMBtu |
$7,753 1,774 Tgal |
$(-1,800) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $11,203 Cost: $5,025 |
$8,031 | 209,700 | $4,972 | 298 | - | - | - | - | - | - | $(-1,800) | - | $8,031 209,700 kWh |
$4,972 298 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$(-1,800) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||