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IAC Assessment: UD0982
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IAC Assessment: UD0982
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IAC Center University of Dayton
Assessment Year 2018
Principal Product Transmission components, shafts, gears
NAICS 333517 - Machine Tool Manufacturing
SIC 3542 - Machine Tools, Metal Forming Types
Sales $100,000,000-$500,000,000
# of Employees 175
Plant Area (Sq.Ft.) 178,290
Annual Production 115,978,202 Pounds
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $494,301 12,158,440 kWh $0.04
Electricity Demand $38,656 2,144 kW-months/year $18.03
Electricity Fees $418,200 - $ -
Natural Gas $144,017 28,194 MMBtu $5.11
TOTAL ENERGY COSTS $1,119,198
RECOMMENDED SAVINGS* $133,376 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,097
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,886
Cost:
-
$12,584 309,542 $9,302 516 - - - - - - - - - - $12,584
309,542
kWh
$9,302
516
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$9,420
Cost:
$3,000
- - - - $9,420 1,843 - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,420
1,843
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,010
Cost:
$500
$8,591 211,319 $5,219 290 - - - - - - $(-1,800) - - - $8,591
211,319
kWh
$5,219
290
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,800)
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,415
Cost:
-
$9,415 231,582 - - - - - - - - - - - - $9,415
231,582
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,501
Cost:
$8,000
$3,738 91,950 $2,763 153 - - - - - - - - - - $3,738
91,950
kWh
$2,763
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,208
Cost:
$3,500
$2,208 54,300 - - - - - - - - - - - - $2,208
54,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$268
Cost:
-
$122 2,995 $135 7 - - $6 1 $6 1 - - - - $122
2,995
kWh
$135
7
kW-months/year
-
-
MMBtu
$6
1
Tgal
$6
1
Tgal
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$700
Cost:
$460
$332 8,160 $368 20 - - - - - - - - - - $332
8,160
kWh
$368
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,311
Cost:
$113,386
$26,609 654,519 $19,646 1,090 - - - - - - $56 - - - $26,609
654,519
kWh
$19,646
1,090
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$56
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,443
Cost:
-
$3,570 87,807 - - - - - - - - $1,873 - - - $3,570
87,807
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$1,873
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,167
Cost:
$1,500
$4,208 103,506 - - - - - - - - $959 - - - $4,208
103,506
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$959
-
$
-
-
$
12: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$675
Cost:
$500
$295 7,258 $218 12 - - - - - - $162 - - - $295
7,258
kWh
$218
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$162
-
$
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,372
Cost:
$10,000
$(-68) (-1,679) - - - - - - - - - - $13,440 - $(-68)
(-1,679)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$13,440
-
$
TOTAL RECOMMENDED Savings:
$133,376
Cost:
$140,846
$71,604 1,761,259 $37,651 2,088 $9,420 1,843 $6 1 $6 1 $1,250 - $13,440 - $71,604
1,761,259
kWh
$37,651
2,088
kW-months/year
$9,420
1,843
MMBtu
$6
1
Tgal
$6
1
Tgal
$1,250
-
$
$13,440
-
$
TOTAL IMPLEMENTED Savings:
$86,097
Cost:
$27,000
$44,541 1,095,585 $17,502 971 $9,420 1,843 - - - - $1,194 - $13,440 - $44,541
1,095,585
kWh
$17,502
971
kW-months/year
$9,420
1,843
MMBtu
-
-
Tgal
-
-
Tgal
$1,194
-
$
$13,440
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes One-time Revenue or Avoided Cost