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IAC Assessment: UD0990
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IAC Assessment: UD0990
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IAC Center University of Dayton
Assessment Year 2018
Principal Product Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $100,000,000-$500,000,000
# of Employees 169
Plant Area (Sq.Ft.) 300,000
Annual Production 72,610 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $526,834 6,668,779 kWh $0.08
Electricity Demand $3,142 26,517 kW-months/year $0.12
Electricity Fees $74,845 - $ -
Natural Gas $18,695 2,807 MMBtu $6.66
TOTAL ENERGY COSTS $631,800
RECOMMENDED SAVINGS* $133,216 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,680
Cost:
$4,200
$5,858 74,153 - - - - - - - - $2,822 - $5,858
74,153
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
$2,822
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$574
Cost:
$1,000
$8,486 107,424 - - - - - - $(-12,000) - $4,088 - $8,486
107,424
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$(-12,000)
-
$
$4,088
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$72,351
Cost:
$48,000
- - - - $72,351 - - - - - - - -
-
kWh
-
-
kW-months/year
$72,351
-
$
-
-
Tgal
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,458
Cost:
$400
- - - - - - $7,458 629 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,458
629
Tgal
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,774
Cost:
$10,470
$2,766 35,008 $8 70 - - - - - - - - $2,766
35,008
kWh
$8
70
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,379
Cost:
$200,263
$41,254 522,200 $125 1,044 - - - - - - - - $41,254
522,200
kWh
$125
1,044
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,216
Cost:
$264,333
$58,364 738,785 $133 1,114 $72,351 - $7,458 629 $(-12,000) - $6,910 - $58,364
738,785
kWh
$133
1,114
kW-months/year
$72,351
-
$
$7,458
629
Tgal
$(-12,000)
-
$
$6,910
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost