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IAC Assessment: UD0995
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IAC Assessment: UD0995
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IAC Center University of Dayton
Assessment Year 2019
Principal Product Cheese
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $10,000,000-$50,000,000
# of Employees 43
Plant Area (Sq.Ft.) 75,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $535,740 6,646,900 kWh $0.08
Electricity Demand $82,889 18,024 kW-months/year $4.60
Electricity Fees $10,982 - $ -
Natural Gas $186,689 32,907 MMBtu $5.67
TOTAL ENERGY COSTS $816,300
RECOMMENDED SAVINGS* $170,652 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,916
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,767
Cost:
-
$3,487 43,267 $280 59 - - - - $3,487
43,267
kWh
$280
59
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,443
Cost:
$1,500
$2,443 30,311 - - - - - - $2,443
30,311
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,974
Cost:
$1,800
- - - - $5,974 1,054 - - -
-
kWh
-
-
kW-months/year
$5,974
1,054
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,159
Cost:
$3,500
- - $1,159 232 - - - - -
-
kWh
$1,159
232
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$110,256
Cost:
$150,000
$44,930 557,440 $5,273 1,116 $60,053 10,591 - - $44,930
557,440
kWh
$5,273
1,116
kW-months/year
$60,053
10,591
MMBtu
-
-
$
06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$35,713
Cost:
$75,000
$15,284 189,633 - - $20,429 3,603 - - $15,284
189,633
kWh
-
-
kW-months/year
$20,429
3,603
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,847
Cost:
$11,694
- - - - $5,847 1,031 - - -
-
kWh
-
-
kW-months/year
$5,847
1,031
MMBtu
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$606
Cost:
-
$606 7,520 - - - - - - $606
7,520
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,887
Cost:
$17,856
$5,151 63,913 $414 88 - - $(-678) - $5,151
63,913
kWh
$414
88
kW-months/year
-
-
MMBtu
$(-678)
-
$
TOTAL RECOMMENDED Savings:
$170,652
Cost:
$261,350
$71,901 892,084 $7,126 1,495 $92,303 16,279 $(-678) - $71,901
892,084
kWh
$7,126
1,495
kW-months/year
$92,303
16,279
MMBtu
$(-678)
-
$
TOTAL IMPLEMENTED Savings:
$20,916
Cost:
$36,350
$8,200 101,744 $1,573 320 $11,821 2,085 $(-678) - $8,200
101,744
kWh
$1,573
320
kW-months/year
$11,821
2,085
MMBtu
$(-678)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes