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IAC Assessment: UD0996
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IAC Assessment: UD0996
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IAC Center University of Dayton
Assessment Year 2019
Principal Product Automotive Disk Brake Calipers & Automotive Electronic Stability Control
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales >$500,000,000
# of Employees 800
Plant Area (Sq.Ft.) 549,000
Annual Production 5,100,000 Units
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,142,473 38,820,000 kWh $0.03
Electricity Demand $743,578 72,192 kW-months/year $10.30
Electricity Fees $788,155 - $ -
Natural Gas $136,667 23,527 MMBtu $5.81
TOTAL ENERGY COSTS $2,885,520
RECOMMENDED SAVINGS* $307,659 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $211,846
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,447
Cost:
-
$1,866 63,427 $2,722 264 $2,859 - - - - - $1,866
63,427
kWh
$2,722
264
kW-months/year
$2,859
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,125
Cost:
-
$492 16,717 $246 24 $259 - - - $1,128 - $492
16,717
kWh
$246
24
kW-months/year
$259
-
$
-
-
MMBtu
$1,128
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,446
Cost:
-
$1,446 49,154 - - - - - - - - $1,446
49,154
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$618
Cost:
-
$312 10,617 $149 15 $157 - - - - - $312
10,617
kWh
$149
15
kW-months/year
$157
-
$
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$618
Cost:
-
$312 10,616 $150 15 $156 - - - - - $312
10,616
kWh
$150
15
kW-months/year
$156
-
$
-
-
MMBtu
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$8,047
Cost:
$1,400
- - - - - - $8,047 1,385 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,047
1,385
MMBtu
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$18,128
Cost:
$3,500
- - - - - - $18,128 3,120 - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,128
3,120
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$127,402
Cost:
$60,000
- - $62,084 6,031 $65,318 - - - - - -
-
kWh
$62,084
6,031
kW-months/year
$65,318
-
$
-
-
MMBtu
-
-
$
09: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$48,531
Cost:
$11,000
$23,829 809,681 $12,692 1,232 $12,010 - - - - - $23,829
809,681
kWh
$12,692
1,232
kW-months/year
$12,010
-
$
-
-
MMBtu
-
-
$
10: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$37,159
Cost:
$98,800
- - - - - - $37,159 6,396 - - -
-
kWh
-
-
kW-months/year
-
-
$
$37,159
6,396
MMBtu
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$28,290
Cost:
$5,250
$6,494 220,647 $3,113 302 $3,274 - $15,409 2,652 - - $6,494
220,647
kWh
$3,113
302
kW-months/year
$3,274
-
$
$15,409
2,652
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,848
Cost:
$80,000
$13,100 445,133 $6,550 636 $6,888 - - - $1,310 - $13,100
445,133
kWh
$6,550
636
kW-months/year
$6,888
-
$
-
-
MMBtu
$1,310
-
$
TOTAL RECOMMENDED Savings:
$307,659
Cost:
$259,950
$47,851 1,625,992 $87,706 8,518 $90,921 - $78,743 13,553 $2,438 - $47,851
1,625,992
kWh
$87,706
8,518
kW-months/year
$90,921
-
$
$78,743
13,553
MMBtu
$2,438
-
$
TOTAL IMPLEMENTED Savings:
$211,846
Cost:
$151,000
$39,107 1,328,857 $84,198 8,178 $87,231 - - - $1,310 - $39,107
1,328,857
kWh
$84,198
8,178
kW-months/year
$87,231
-
$
-
-
MMBtu
$1,310
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes