Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2019 |
| Principal Product | Automotive Disk Brake Calipers & Automotive Electronic Stability Control |
| NAICS | 336340 - Motor Vehicle Brake System Manufacturing |
| SIC | 3714 - Motor Vehicle Parts And Accessories |
| Sales | >$500,000,000 |
| # of Employees | 800 |
| Plant Area (Sq.Ft.) | 549,000 |
| Annual Production | 5,100,000 Units |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,142,473 | 38,820,000 | kWh | $0.03 |
| Electricity Demand | $743,578 | 72,192 | kW-months/year | $10.30 |
| Electricity Fees | $788,155 | - | $ | - |
| Natural Gas | $136,667 | 23,527 | MMBtu | $5.81 |
| TOTAL ENERGY COSTS | $2,885,520 | |||
| RECOMMENDED SAVINGS* | $307,659 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $211,846 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $7,447 Cost: - |
$1,866 | 63,427 | $2,722 | 264 | $2,859 | - | - | - | - | - |
$1,866 63,427 kWh |
$2,722 264 kW-months/year |
$2,859 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,125 Cost: - |
$492 | 16,717 | $246 | 24 | $259 | - | - | - | $1,128 | - |
$492 16,717 kWh |
$246 24 kW-months/year |
$259 - $ |
- - MMBtu |
$1,128 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $1,446 Cost: - |
$1,446 | 49,154 | - | - | - | - | - | - | - | - |
$1,446 49,154 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $618 Cost: - |
$312 | 10,617 | $149 | 15 | $157 | - | - | - | - | - |
$312 10,617 kWh |
$149 15 kW-months/year |
$157 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $618 Cost: - |
$312 | 10,616 | $150 | 15 | $156 | - | - | - | - | - |
$312 10,616 kWh |
$150 15 kW-months/year |
$156 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2514 COVER OPEN TANKS |
Savings: $8,047 Cost: $1,400 |
- | - | - | - | - | - | $8,047 | 1,385 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$8,047 1,385 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL |
Savings: $18,128 Cost: $3,500 |
- | - | - | - | - | - | $18,128 | 3,120 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$18,128 3,120 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $127,402 Cost: $60,000 |
- | - | $62,084 | 6,031 | $65,318 | - | - | - | - | - |
- - kWh |
$62,084 6,031 kW-months/year |
$65,318 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR |
Savings: $48,531 Cost: $11,000 |
$23,829 | 809,681 | $12,692 | 1,232 | $12,010 | - | - | - | - | - |
$23,829 809,681 kWh |
$12,692 1,232 kW-months/year |
$12,010 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING |
Savings: $37,159 Cost: $98,800 |
- | - | - | - | - | - | $37,159 | 6,396 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$37,159 6,396 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $28,290 Cost: $5,250 |
$6,494 | 220,647 | $3,113 | 302 | $3,274 | - | $15,409 | 2,652 | - | - |
$6,494 220,647 kWh |
$3,113 302 kW-months/year |
$3,274 - $ |
$15,409 2,652 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $27,848 Cost: $80,000 |
$13,100 | 445,133 | $6,550 | 636 | $6,888 | - | - | - | $1,310 | - |
$13,100 445,133 kWh |
$6,550 636 kW-months/year |
$6,888 - $ |
- - MMBtu |
$1,310 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $307,659 Cost: $259,950 |
$47,851 | 1,625,992 | $87,706 | 8,518 | $90,921 | - | $78,743 | 13,553 | $2,438 | - | $47,851 1,625,992 kWh |
$87,706 8,518 kW-months/year |
$90,921 - $ |
$78,743 13,553 MMBtu |
$2,438 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $211,846 Cost: $151,000 |
$39,107 | 1,328,857 | $84,198 | 8,178 | $87,231 | - | - | - | $1,310 | - | $39,107 1,328,857 kWh |
$84,198 8,178 kW-months/year |
$87,231 - $ |
- - MMBtu |
$1,310 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||