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IAC Assessment: UD1009
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IAC Assessment: UD1009
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IAC Center University of Dayton
Assessment Year 2020
Principal Product Plasticware
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 200,000
Annual Production 2,400,000,000 Units
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,025,570 35,315,780 kWh $0.03
Electricity Demand $381,272 64,404 kW-months/year $5.92
Electricity Fees $389,878 - $ -
TOTAL ENERGY COSTS $1,796,720
RECOMMENDED SAVINGS* $404,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,961
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$32,116
Cost:
-
$25,050 826,616 $7,066 1,194 - - - - $25,050
826,616
kWh
$7,066
1,194
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,826
Cost:
$1,000
$6,962 239,751 $1,944 328 - - $(-1,080) - $6,962
239,751
kWh
$1,944
328
kW-months/year
-
-
$
$(-1,080)
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$78,282
Cost:
$44,250
$78,282 2,695,658 - - - - - - $78,282
2,695,658
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,717
Cost:
$4,388
$3,785 130,338 $1,057 179 $(-125) - - - $3,785
130,338
kWh
$1,057
179
kW-months/year
$(-125)
-
$
-
-
$
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$107,302
Cost:
$83,000
$93,845 3,231,565 $13,457 2,273 - - - - $93,845
3,231,565
kWh
$13,457
2,273
kW-months/year
-
-
$
-
-
$
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$100,517
Cost:
$151,300
$78,575 2,705,745 $21,942 3,707 - - - - $78,575
2,705,745
kWh
$21,942
3,707
kW-months/year
-
-
$
-
-
$
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$73,844
Cost:
$147,736
$57,724 1,987,754 $16,120 2,723 - - - - $57,724
1,987,754
kWh
$16,120
2,723
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$404,604
Cost:
$431,674
$344,223 11,817,427 $61,586 10,404 $(-125) - $(-1,080) - $344,223
11,817,427
kWh
$61,586
10,404
kW-months/year
$(-125)
-
$
$(-1,080)
-
$
TOTAL IMPLEMENTED Savings:
$151,961
Cost:
$88,388
$129,642 4,428,270 $23,524 3,974 $(-125) - $(-1,080) - $129,642
4,428,270
kWh
$23,524
3,974
kW-months/year
$(-125)
-
$
$(-1,080)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes