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IAC Assessment: UD1017
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IAC Assessment: UD1017
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IAC Center University of Dayton
Assessment Year 2020
Principal Product PVC Siding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 232,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $350,100 6,613,145 kWh $0.05
Electricity Demand $6,486 1,144 kW-months/year $5.67
Electricity Fees $141,314 - $ -
Natural Gas $52,343 7,659 MMBtu $6.83
TOTAL ENERGY COSTS $555,038
RECOMMENDED SAVINGS* $70,107 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$20,892
Cost:
-
$13,306 251,333 $7,586 1,338 - - $13,306
251,333
kWh
$7,586
1,338
kW-months/year
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,500
Cost:
-
$4,709 88,945 $791 140 - - $4,709
88,945
kWh
$791
140
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,662
Cost:
$17,500
$4,046 76,468 $616 109 - - $4,046
76,468
kWh
$616
109
kW-months/year
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,299
Cost:
-
$(-604) (-11,416) $(-249) (-44) $3,152 455 $(-604)
(-11,416)
kWh
$(-249)
(-44)
kW-months/year
$3,152
455
MMBtu
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,128
Cost:
$500
$1,409 26,611 $719 127 - - $1,409
26,611
kWh
$719
127
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$955
Cost:
-
$745 14,077 $210 37 - - $745
14,077
kWh
$210
37
kW-months/year
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,311
Cost:
$31,200
- - $25,311 4,464 - - -
-
kWh
$25,311
4,464
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,360
Cost:
$16,720
$7,544 142,494 $816 144 - - $7,544
142,494
kWh
$816
144
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$70,107
Cost:
$65,920
$31,155 588,512 $35,800 6,315 $3,152 455 $31,155
588,512
kWh
$35,800
6,315
kW-months/year
$3,152
455
MMBtu
TOTAL IMPLEMENTED Savings:
$33,353
Cost:
$17,500
$21,457 405,330 $8,744 1,543 $3,152 455 $21,457
405,330
kWh
$8,744
1,543
kW-months/year
$3,152
455
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas