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IAC Assessment: UD1022
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IAC Assessment: UD1022
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IAC Center University of Dayton
Assessment Year 2020
Principal Product Plumbing Products
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3261 - Vitreous Plumbing Fixtures
Sales $100,000,000-$500,000,000
# of Employees 560
Plant Area (Sq.Ft.) 500,000
Annual Production 2,400,000 Units
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $793,022 17,982,360 kWh $0.04
Electricity Demand $192,396 29,019 kW-months/year $6.63
Electricity Fees $63,471 - $ -
Natural Gas $1,304,382 387,640 MMBtu $3.36
TOTAL ENERGY COSTS $2,355,076
RECOMMENDED SAVINGS* $497,022 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,420
Cost:
-
$4,494 101,915 $926 140 - - - - - - $4,494
101,915
kWh
$926
140
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$333,038
Cost:
$10,000
- - - - $333,038 91,119 - - - - -
-
kWh
-
-
kW-months/year
$333,038
91,119
MMBtu
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$39,643
Cost:
$10,000
$32,873 745,430 $6,770 1,021 - - - - - - $32,873
745,430
kWh
$6,770
1,021
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,787
Cost:
$14,000
$7,781 176,446 $4,006 604 - - - - - - $7,781
176,446
kWh
$4,006
604
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,140
Cost:
$340
$8,243 186,904 $1,697 256 - - $(-1,800) - - - $8,243
186,904
kWh
$1,697
256
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,150
Cost:
$75,000
$25,420 576,408 $5,235 790 - - - - $495 - $25,420
576,408
kWh
$5,235
790
kW-months/year
-
-
MMBtu
-
-
$
$495
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,209
Cost:
$3,730
$2,720 61,670 - - - - - - $489 - $2,720
61,670
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$489
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$64,635
Cost:
$158,400
$(-7,434) 168,572 $(-5,218) 787 $77,287 23,002 - - - - $(-7,434)
168,572
kWh
$(-5,218)
787
kW-months/year
$77,287
23,002
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$497,022
Cost:
$271,470
$74,097 2,017,345 $13,416 3,598 $410,325 114,121 $(-1,800) - $984 - $74,097
2,017,345
kWh
$13,416
3,598
kW-months/year
$410,325
114,121
MMBtu
$(-1,800)
-
$
$984
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost