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IAC Assessment: UD1023
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IAC Assessment: UD1023
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IAC Center University of Dayton
Assessment Year 2020
Principal Product Industrial Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 40,000
Annual Production 227,000,000 Tons
Production Hrs. Annual 5,964
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,626 4,121,982 kWh $0.05
Electricity Demand $48,399 8,532 kW-months/year $5.67
Electricity Fees $70,692 - $ -
Natural Gas $34,211 7,985 MMBtu $4.28
TOTAL ENERGY COSTS $363,706
RECOMMENDED SAVINGS* $57,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,882
Cost:
-
$8,539 172,845 $1,343 236 - - - - $8,539
172,845
kWh
$1,343
236
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$218
Cost:
-
$125 2,521 $93 16 - - - - $125
2,521
kWh
$93
16
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$163
Cost:
-
- - - - $163 38 - - -
-
kWh
-
-
kW-months/year
$163
38
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$33,329
Cost:
$14,912
$28,801 583,012 $4,528 798 - - - - $28,801
583,012
kWh
$4,528
798
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,341
Cost:
-
$1,023 20,676 $318 56 - - - - $1,023
20,676
kWh
$318
56
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,275
Cost:
$3,000
$970 19,638 $305 54 - - - - $970
19,638
kWh
$305
54
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$605
Cost:
$340
$1,282 25,952 $403 71 - - $(-1,080) - $1,282
25,952
kWh
$403
71
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,553
Cost:
$5,220
$932 18,860 $519 91 - - $102 - $932
18,860
kWh
$519
91
kW-months/year
-
-
MMBtu
$102
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$936
Cost:
$1,600
$736 14,892 $231 41 - - $(-31) - $736
14,892
kWh
$231
41
kW-months/year
-
-
MMBtu
$(-31)
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$904
Cost:
$560
$480 9,709 $106 19 - - $318 - $480
9,709
kWh
$106
19
kW-months/year
-
-
MMBtu
$318
-
$
11: 2.1224 REPLACE BOILER Savings:
$6,824
Cost:
$18,600
- - - - $6,824 1,593 - - -
-
kWh
-
-
kW-months/year
$6,824
1,593
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$57,030
Cost:
$44,232
$42,888 868,105 $7,846 1,383 $6,987 1,631 $(-691) - $42,888
868,105
kWh
$7,846
1,383
kW-months/year
$6,987
1,631
MMBtu
$(-691)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes