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IAC Assessment: UD1024
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IAC Assessment: UD1024
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IAC Center University of Dayton
Assessment Year 2020
Principal Product Vivitrol, Aristada, Risperdal Consta, and Polymer
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales >$500,000,000
# of Employees 564
Plant Area (Sq.Ft.) 371,018
Annual Production 220 Units
Production Hrs. Annual 8,064
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,198,130 29,109,077 kWh $0.04
Electricity Demand $441,471 47,470 kW-months/year $9.30
Electricity Fees $54,409 - $ -
Natural Gas $246,349 56,388 MMBtu $4.37
TOTAL ENERGY COSTS $2,375,024
RECOMMENDED SAVINGS* $1,139,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,395
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$454
Cost:
-
$280 6,806 $174 19 - - - - - - - - $280
6,806
kWh
$174
19
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$44,273
Cost:
$40,000
- - - - - - $20,867 2,269 $23,406 2,269 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,867
2,269
Tgal
$23,406
2,269
Tgal
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$37,324
Cost:
$1,300
- - - - - - - - $37,324 3,603 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$37,324
3,603
Tgal
-
-
$
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$15,421
Cost:
-
- - - - - - $7,252 791 $8,169 791 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,252
791
Tgal
$8,169
791
Tgal
-
-
$
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$921,416
Cost:
$672,400
$703,568 17,093,497 $217,848 23,424 - - - - - - - - $703,568
17,093,497
kWh
$217,848
23,424
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$52,582
Cost:
$24,500
- - - - $52,582 12,033 - - - - - - -
-
kWh
-
-
kW-months/year
$52,582
12,033
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,282
Cost:
$28,000
- - - - $15,282 3,497 - - - - - - -
-
kWh
-
-
kW-months/year
$15,282
3,497
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,759
Cost:
$10,650
$3,065 74,460 $1,897 204 - - - - - - $(-203) - $3,065
74,460
kWh
$1,897
204
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-203)
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$40,609
Cost:
$80,500
$18,812 457,035 $21,797 2,344 - - - - - - - - $18,812
457,035
kWh
$21,797
2,344
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,326
Cost:
$30,000
$4,831 117,366 $1,495 161 - - - - - - - - $4,831
117,366
kWh
$1,495
161
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$636
Cost:
-
$486 11,799 $150 17 - - - - - - - - $486
11,799
kWh
$150
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,139,082
Cost:
$887,350
$731,042 17,760,963 $243,361 26,168 $67,864 15,530 $28,119 3,060 $68,899 6,663 $(-203) - $731,042
17,760,963
kWh
$243,361
26,168
kW-months/year
$67,864
15,530
MMBtu
$28,119
3,060
Tgal
$68,899
6,663
Tgal
$(-203)
-
$
TOTAL IMPLEMENTED Savings:
$5,395
Cost:
$10,650
$3,551 86,259 $2,047 221 - - - - - - $(-203) - $3,551
86,259
kWh
$2,047
221
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-203)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Raw Material