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IAC Assessment: UD1025
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IAC Assessment: UD1025
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IAC Center University of Dayton
Assessment Year 2020
Principal Product Coated and Laminated Paper
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 55,150
Annual Production 100,000,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,696 4,419,995 kWh $0.05
Electricity Demand $90,899 9,228 kW-months/year $9.85
Electricity Fees $21,536 - $ -
Natural Gas $260,860 52,462 MMBtu $4.97
TOTAL ENERGY COSTS $592,528
RECOMMENDED SAVINGS* $616,864 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,747
Cost:
-
- - - - $2,747 553 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,747
553
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,051
Cost:
$340
$12,717 260,605 $5,134 521 - - $(-1,800) - - - - - - - $12,717
260,605
kWh
$5,134
521
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
-
-
$
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,411
Cost:
$4,000
$1,005 20,599 $406 41 - - - - - - - - - - $1,005
20,599
kWh
$406
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$83,809
Cost:
$25,133
- - - - $83,809 16,863 - - - - - - - - -
-
kWh
-
-
kW-months/year
$83,809
16,863
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$6,710
Cost:
$5,224
- - - - $6,710 1,350 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,710
1,350
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.8112 COMBINE UTILITY METERS Savings:
$8,278
Cost:
-
- - - - - - - - $8,278 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$8,278
-
$
-
-
$
-
-
%
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,612
Cost:
$7,325
- - $3,612 367 - - - - - - - - - - -
-
kWh
$3,612
367
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,963
Cost:
$26,366
$17,627 361,203 $7,116 722 - - - - - - $3,220 - - - $17,627
361,203
kWh
$7,116
722
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$3,220
-
$
-
-
%
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,875
Cost:
$4,845
$6,704 137,375 $2,706 275 - - - - - - $2,465 - - - $6,704
137,375
kWh
$2,706
275
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$2,465
-
$
-
-
%
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$454,408
Cost:
$375,000
$4,408 90,333 - - - - - - - - - - $450,000 - $4,408
90,333
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$450,000
-
%
TOTAL RECOMMENDED Savings:
$616,864
Cost:
$448,233
$42,461 870,115 $18,974 1,926 $93,266 18,766 $(-1,800) - $8,278 - $5,685 - $450,000 - $42,461
870,115
kWh
$18,974
1,926
kW-months/year
$93,266
18,766
MMBtu
$(-1,800)
-
$
$8,278
-
$
$5,685
-
$
$450,000
-
%
TOTAL IMPLEMENTED Savings:
$16,051
Cost:
$340
$12,717 260,605 $5,134 521 - - $(-1,800) - - - - - - - $12,717
260,605
kWh
$5,134
521
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production