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IAC Assessment: UD1027
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IAC Assessment: UD1027
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IAC Center University of Dayton
Assessment Year 2021
Principal Product Bridge Components
NAICS 325520 - Adhesive Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 225,000
Annual Production 160,000 Units
Production Hrs. Annual 5,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $299,568 5,601,864 kWh $0.05
Electricity Demand $111,598 16,607 kW-months/year $6.72
Electricity Fees $6,144 - $ -
Natural Gas $59,714 19,555 MMBtu $3.05
TOTAL ENERGY COSTS $503,924
RECOMMENDED SAVINGS* $63,194 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,612
Cost:
-
$1,260 23,559 $352 52 - - - - - - - - $1,260
23,559
kWh
$352
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,486
Cost:
$1,000
- - - - - - - - $11,486 1,021 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,486
1,021
Tgal
-
-
$
03: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,993
Cost:
-
- - - - - - $3,268 420 $4,725 420 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,268
420
Tgal
$4,725
420
Tgal
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,522
Cost:
-
$2,522 47,166 - - - - - - - - - - $2,522
47,166
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,842
Cost:
$1,000
$1,226 22,931 $616 92 - - - - - - - - $1,226
22,931
kWh
$616
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,443
Cost:
-
- - - - $1,443 473 - - - - - - -
-
kWh
-
-
kW-months/year
$1,443
473
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,067
Cost:
$4,875
- - - - $6,067 1,989 - - - - - - -
-
kWh
-
-
kW-months/year
$6,067
1,989
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$2,481
Cost:
$4,300
$1,941 36,288 $540 81 - - - - - - - - $1,941
36,288
kWh
$540
81
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,013
Cost:
$65,250
$10,812 202,176 $3,397 505 - - - - - - $2,804 - $10,812
202,176
kWh
$3,397
505
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$2,804
-
$
10: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$10,735
Cost:
$43,000
$8,392 156,921 $2,343 349 - - - - - - - - $8,392
156,921
kWh
$2,343
349
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$63,194
Cost:
$119,425
$26,153 489,041 $7,248 1,078 $7,510 2,462 $3,268 420 $16,211 1,441 $2,804 - $26,153
489,041
kWh
$7,248
1,078
kW-months/year
$7,510
2,462
MMBtu
$3,268
420
Tgal
$16,211
1,441
Tgal
$2,804
-
$
TOTAL IMPLEMENTED Savings:
$20,467
Cost:
$66,250
$13,298 248,666 $4,365 649 - - - - - - $2,804 - $13,298
248,666
kWh
$4,365
649
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$2,804
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes