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IAC Assessment: UD1035
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IAC Assessment: UD1035
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Metal Closures
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3466 - Crowns And Closures
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 465,000
Annual Production 5,000,000,000 Units
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $497,721 15,481,200 kWh $0.03
Electricity Demand $633,786 26,265 kW-months/year $24.13
Electricity Fees $17,554 - $ -
Natural Gas $265,254 76,289 MMBtu $3.48
TOTAL ENERGY COSTS $1,414,315
RECOMMENDED SAVINGS* $76,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,284
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$22,050
Cost:
-
$6,176 192,095 $15,874 658 - - - - - - $6,176
192,095
kWh
$15,874
658
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$128
Cost:
-
$128 3,979 - - - - - - - - $128
3,979
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,591
Cost:
$604
$14,590 453,817 $15,001 622 - - - - - - $14,590
453,817
kWh
$15,001
622
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,603
Cost:
$6,300
$2,134 66,366 $4,469 185 - - - - - - $2,134
66,366
kWh
$4,469
185
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,106
Cost:
$5,256
$1,823 56,706 $5,349 222 - - $548 - $386 - $1,823
56,706
kWh
$5,349
222
kW-months/year
-
-
MMBtu
$548
-
$
$386
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$150
Cost:
$50
- - - - $150 43 - - - - -
-
kWh
-
-
kW-months/year
$150
43
MMBtu
-
-
$
-
-
$
07: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$10,297
Cost:
$12,000
- - - - $10,297 2,959 - - - - -
-
kWh
-
-
kW-months/year
$10,297
2,959
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$76,925
Cost:
$24,210
$24,851 772,963 $40,693 1,687 $10,447 3,002 $548 - $386 - $24,851
772,963
kWh
$40,693
1,687
kW-months/year
$10,447
3,002
MMBtu
$548
-
$
$386
-
$
TOTAL IMPLEMENTED Savings:
$30,284
Cost:
$5,256
$8,127 252,780 $21,223 880 - - $548 - $386 - $8,127
252,780
kWh
$21,223
880
kW-months/year
-
-
MMBtu
$548
-
$
$386
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material