Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Die-Cast Aluminum Automotive Parts |
| NAICS | 331523 - Nonferrous Metal Die-Casting Foundries |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 907 |
| Plant Area (Sq.Ft.) | 418,855 |
| Annual Production | 87,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,465,434 | 46,960,650 | kWh | $0.05 |
| Electricity Demand | $499,243 | 93,840 | kW-months/year | $5.32 |
| Electricity Fees | $48,291 | - | $ | - |
| Natural Gas | $904,985 | 233,438 | MMBtu | $3.88 |
| TOTAL ENERGY COSTS | $4,023,406 | |||
| RECOMMENDED SAVINGS* | $552,863 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2514 COVER OPEN TANKS |
Savings: $3,104 Cost: - |
- | - | - | - | - | - | $3,104 | 800 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$3,104 800 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $12,896 Cost: $453 |
$20,888 | 397,867 | $3,528 | 664 | - | - | - | - | - | - | - | - | - | - | $(-11,520) | - |
$20,888 397,867 kWh |
$3,528 664 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
$(-11,520) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7314 REDUCE VENTILATION AIR |
Savings: $8,723 Cost: - |
$7,253 | 138,148 | $1,470 | 276 | - | - | - | - | - | - | - | - | - | - | - | - |
$7,253 138,148 kWh |
$1,470 276 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $78,304 Cost: $700 |
- | - | - | - | - | - | - | - | - | - | $78,304 | 16,046 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$78,304 16,046 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $146,536 Cost: $40,000 |
$(-1,828) | (-34,813) | $(-265) | (-50) | - | - | - | - | $81,234 | 11,739 | $67,395 | 13,811 | - | - | - | - |
$(-1,828) (-34,813) kWh |
$(-265) (-50) kW-months/year |
- - $ |
- - MMBtu |
$81,234 11,739 Tgal |
$67,395 13,811 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $45,386 Cost: $62,689 |
- | - | - | - | $45,386 | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$45,386 - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $13,562 Cost: $11,900 |
$11,166 | 212,688 | $1,886 | 354 | - | - | - | - | - | - | - | - | $290 | - | $220 | - |
$11,166 212,688 kWh |
$1,886 354 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
$290 - $ |
$220 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $37,768 Cost: $58,100 |
$36,197 | 689,472 | $6,113 | 1,150 | - | - | - | - | - | - | - | - | $750 | - | $(-5,292) | - |
$36,197 689,472 kWh |
$6,113 1,150 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
$750 - $ |
$(-5,292) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7314 REDUCE VENTILATION AIR |
Savings: $201,271 Cost: $872,653 |
- | - | - | - | - | - | $201,271 | 51,874 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$201,271 51,874 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $5,313 Cost: - |
$166 | 3,171 | - | - | - | - | $5,147 | 1,326 | - | - | - | - | - | - | - | - |
$166 3,171 kWh |
- - kW-months/year |
- - $ |
$5,147 1,326 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $552,863 Cost: $1,046,495 |
$73,842 | 1,406,533 | $12,732 | 2,393 | $45,386 | - | $209,522 | 54,000 | $81,234 | 11,739 | $145,699 | 29,857 | $1,040 | - | $(-16,592) | - | $73,842 1,406,533 kWh |
$12,732 2,393 kW-months/year |
$45,386 - $ |
$209,522 54,000 MMBtu |
$81,234 11,739 Tgal |
$145,699 29,857 Tgal |
$1,040 - $ |
$(-16,592) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||