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IAC Assessment: UD1041
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IAC Assessment: UD1041
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Car interiors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 226
Plant Area (Sq.Ft.) 320,500
Annual Production 7,744,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $580,145 12,317,298 kWh $0.05
Electricity Demand $582,192 29,112 kW-months/year $20.00
Natural Gas $258,070 26,823 MMBtu $9.62
TOTAL ENERGY COSTS $1,440,707
RECOMMENDED SAVINGS* $134,523 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$12,355
Cost:
-
- - - - - - $12,355 7,626 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,355
7,626
Tgal
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,327
Cost:
-
$10,327 219,260 - - - - - - - - $10,327
219,260
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,960
Cost:
$604
$7,134 151,474 $5,826 292 - - - - - - $7,134
151,474
kWh
$5,826
292
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,702
Cost:
-
$2,038 43,265 $1,664 83 - - - - - - $2,038
43,265
kWh
$1,664
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$69,148
Cost:
$18,523
$36,574 776,511 $29,818 1,490 - - - - $2,756 - $36,574
776,511
kWh
$29,818
1,490
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,756
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$26,031
Cost:
$45,000
- - - - $26,031 2,706 - - - - -
-
kWh
-
-
kW-months/year
$26,031
2,706
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$134,523
Cost:
$64,127
$56,073 1,190,510 $37,308 1,865 $26,031 2,706 $12,355 7,626 $2,756 - $56,073
1,190,510
kWh
$37,308
1,865
kW-months/year
$26,031
2,706
MMBtu
$12,355
7,626
Tgal
$2,756
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes