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IAC Assessment: UD1049
Sponsored by:
DOE MESC
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IAC Assessment: UD1049
IAC Center University of Dayton
Assessment Year 2023
Principal Product Appliance control panels and semi-truck bumpers
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3469 - Metal Stampings, Nec
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 400,000
Annual Production 31,518,510 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $618,747 11,644,548 kWh $0.05
Electricity Demand $190,232 24,692 kW-months/year $7.70
Electricity Fees $10,946 - $ -
Natural Gas $674,757 92,276 MMBtu $7.31
TOTAL ENERGY COSTS $1,515,833
RECOMMENDED SAVINGS* $500,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,825
Cost:
-
$10,825 108,792 - - - - - - - - - - $10,825
108,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$9,224
Cost:
-
- - - - - - - - $9,224 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$9,224
-
$
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$153,776
Cost:
$45,000
$25,851 259,810 $2,509 356 $125,416 17,157 - - - - - - $25,851
259,810
kWh
$2,509
356
kW-months/year
$125,416
17,157
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$72,916
Cost:
$709
$30,145 302,965 - - $42,771 5,851 - - - - - - $30,145
302,965
kWh
-
-
kW-months/year
$42,771
5,851
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,075
Cost:
$952
$17,387 174,739 $1,688 239 - - - - - - - - $17,387
174,739
kWh
$1,688
239
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,943
Cost:
$20,000
$9,975 100,254 $968 137 - - - - - - - - $9,975
100,254
kWh
$968
137
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$27,897
Cost:
-
$27,897 280,377 - - - - - - - - - - $27,897
280,377
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$115,254
Cost:
$49,275
$93,516 939,859 $13,252 1,879 - - $6,921 - - - $1,565 - $93,516
939,859
kWh
$13,252
1,879
kW-months/year
-
-
MMBtu
$6,921
-
$
-
-
$
$1,565
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$38,668
Cost:
$14,325
$31,277 314,345 $4,432 629 - - $2,959 - - - - - $31,277
314,345
kWh
$4,432
629
kW-months/year
-
-
MMBtu
$2,959
-
$
-
-
$
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,436
Cost:
$50
- - - - $3,436 470 - - - - - - -
-
kWh
-
-
kW-months/year
$3,436
470
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,994
Cost:
$22,360
- - - - $37,994 5,188 - - - - - - -
-
kWh
-
-
kW-months/year
$37,994
5,188
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$500,008
Cost:
$152,671
$246,873 2,481,141 $22,849 3,240 $209,617 28,666 $9,880 - $9,224 - $1,565 - $246,873
2,481,141
kWh
$22,849
3,240
kW-months/year
$209,617
28,666
MMBtu
$9,880
-
$
$9,224
-
$
$1,565
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost