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IAC Assessment: UD1054
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IAC Assessment: UD1054
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Cast Acrylic
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 11
Plant Area (Sq.Ft.) 83,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,742 457,242 kWh $0.05
Electricity Demand $9,291 1,847 kW-months/year $5.03
Electricity Fees $5,467 - $ -
Natural Gas $37,974 4,782 MMBtu $7.94
TOTAL ENERGY COSTS $74,746
RECOMMENDED SAVINGS* $1,789,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,942
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$74
Cost:
-
$46 958 $28 6 - - - - - - - - - - $46
958
kWh
$28
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,248
Cost:
$500
$44 934 $1,204 239 - - - - - - - - - - $44
934
kWh
$1,204
239
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$310
Cost:
-
$193 4,047 $117 23 - - - - - - - - - - $193
4,047
kWh
$117
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$242
Cost:
$500
$150 3,161 $92 18 - - - - - - - - - - $150
3,161
kWh
$92
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$11,624
Cost:
$1,500
- - - - - - $11,624 1,464 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,624
1,464
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,142
Cost:
$9,668
$999 20,981 - - - - - - $143 - - - - - $999
20,981
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$143
-
$
-
-
$
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$172
Cost:
$240
$150 3,154 $22 4 - - - - - - - - - - $150
3,154
kWh
$22
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$933
Cost:
$7,594
$643 13,505 $190 38 - - - - $34 - $66 - - - $643
13,505
kWh
$190
38
kW-months/year
-
-
$
-
-
MMBtu
$34
-
$
$66
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,823
Cost:
$44,209
$2,336 49,066 $1,424 283 - - - - $86 - $(-23) - - - $2,336
49,066
kWh
$1,424
283
kW-months/year
-
-
$
-
-
MMBtu
$86
-
$
$(-23)
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,467
Cost:
$7,400
- - - - $1,467 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,467
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,768,755
Cost:
$300,000
$1,974 41,476 $1,781 354 - - - - - - - - $1,765,000 - $1,974
41,476
kWh
$1,781
354
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$1,765,000
-
$
TOTAL RECOMMENDED Savings:
$1,789,790
Cost:
$371,611
$6,535 137,282 $4,858 966 $1,467 - $11,624 1,464 $263 - $43 - $1,765,000 - $6,535
137,282
kWh
$4,858
966
kW-months/year
$1,467
-
$
$11,624
1,464
MMBtu
$263
-
$
$43
-
$
$1,765,000
-
$
TOTAL IMPLEMENTED Savings:
$18,942
Cost:
$63,711
$4,172 87,640 $2,840 565 - - $11,624 1,464 $263 - $43 - - - $4,172
87,640
kWh
$2,840
565
kW-months/year
-
-
$
$11,624
1,464
MMBtu
$263
-
$
$43
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Primary Product