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IAC Assessment: UD1055
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IAC Assessment: UD1055
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Polymers
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 160,000
Annual Production 14,400,000 Pounds
Production Hrs. Annual 8,112
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $627,520 13,680,201 kWh $0.05
Electricity Demand $129,432 25,732 kW-months/year $5.03
Electricity Fees $13,546 - $ -
Natural Gas $7,403 702 MMBtu $10.55
TOTAL ENERGY COSTS $790,362
RECOMMENDED SAVINGS* $154,913 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $716
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$109,446
Cost:
-
$93,638 2,040,054 $15,808 3,143 - - - - - - - - $93,638
2,040,054
kWh
$15,808
3,143
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,342
Cost:
$952
$8,123 176,965 $1,219 242 - - - - - - - - $8,123
176,965
kWh
$1,219
242
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$4,980
Cost:
$600
$4,260 105,031 $720 145 - - - - - - - - $4,260
105,031
kWh
$720
145
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$716
Cost:
-
$716 15,592 - - - - - - - - - - $716
15,592
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$499
Cost:
$675
$499 10,877 - - - - - - - - - - $499
10,877
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,478
Cost:
$2,800
$3,417 74,445 - - - - - - $1,061 - - - $3,417
74,445
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$1,061
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,617
Cost:
$4,189
$1,595 34,752 $259 52 - - - - $662 - $101 - $1,595
34,752
kWh
$259
52
kW-months/year
-
-
$
-
-
Tgal
$662
-
$
$101
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,013
Cost:
$2,835
$903 19,666 $110 22 - - - - - - - - $903
19,666
kWh
$110
22
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
09: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$8,276
Cost:
$296
- - - - - - $8,276 1,465 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,276
1,465
Tgal
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,546
Cost:
$36,036
- - - - $13,546 - - - - - - - -
-
kWh
-
-
kW-months/year
$13,546
-
$
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,913
Cost:
$48,383
$113,151 2,477,382 $18,116 3,604 $13,546 - $8,276 1,465 $1,723 - $101 - $113,151
2,477,382
kWh
$18,116
3,604
kW-months/year
$13,546
-
$
$8,276
1,465
Tgal
$1,723
-
$
$101
-
$
TOTAL IMPLEMENTED Savings:
$716
Cost:
-
$716 15,592 - - - - - - - - - - $716
15,592
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Ancillary Material Cost