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IAC Assessment: UD1056
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IAC Assessment: UD1056
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Conductive Polymers
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 41,000
Annual Production 920,430 Pounds
Production Hrs. Annual 3,750
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $354,405 4,769,146 kWh $0.07
Electricity Demand $64,790 9,864 kW-months/year $6.57
Electricity Fees $1,407 - $ -
Natural Gas $97,783 15,462 MMBtu $6.32
TOTAL ENERGY COSTS $520,164
RECOMMENDED SAVINGS* $120,986 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,474
Cost:
$250
$3,099 41,713 $375 57 - - - - - - $3,099
41,713
kWh
$375
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,573
Cost:
-
$2,295 30,889 $278 42 - - - - - - $2,295
30,889
kWh
$278
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,193
Cost:
-
$1,053 14,179 $140 21 - - - - - - $1,053
14,179
kWh
$140
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$36,442
Cost:
-
$33,205 446,906 $612 93 $2,625 415 - - - - $33,205
446,906
kWh
$612
93
kW-months/year
$2,625
415
MMBtu
-
-
$
-
-
$
05: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$17,114
Cost:
$3,100
$15,265 205,457 $1,849 281 - - - - - - $15,265
205,457
kWh
$1,849
281
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,784
Cost:
-
- - - - $3,784 599 - - - - -
-
kWh
-
-
kW-months/year
$3,784
599
MMBtu
-
-
$
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,938
Cost:
$800
- - - - $7,938 1,256 - - - - -
-
kWh
-
-
kW-months/year
$7,938
1,256
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,824
Cost:
-
$12,637 170,085 $3,576 545 - - $2,918 - $4,693 - $12,637
170,085
kWh
$3,576
545
kW-months/year
-
-
MMBtu
$2,918
-
$
$4,693
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,204
Cost:
$1,800
$7,136 96,048 - - - - - - $68 - $7,136
96,048
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$68
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,229
Cost:
-
$655 8,813 $185 28 - - $109 - $280 - $655
8,813
kWh
$185
28
kW-months/year
-
-
MMBtu
$109
-
$
$280
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$228
Cost:
$368
- - - - $228 36 - - - - -
-
kWh
-
-
kW-months/year
$228
36
MMBtu
-
-
$
-
-
$
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$15,983
Cost:
$148,109
$13,990 188,293 $1,993 303 - - - - - - $13,990
188,293
kWh
$1,993
303
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$120,986
Cost:
$154,427
$89,335 1,202,383 $9,008 1,371 $14,575 2,306 $3,027 - $5,041 - $89,335
1,202,383
kWh
$9,008
1,371
kW-months/year
$14,575
2,306
MMBtu
$3,027
-
$
$5,041
-
$
TOTAL IMPLEMENTED Savings:
$103,774
Cost:
$6,318
$74,690 1,005,277 $6,830 1,040 $14,575 2,306 $2,918 - $4,761 - $74,690
1,005,277
kWh
$6,830
1,040
kW-months/year
$14,575
2,306
MMBtu
$2,918
-
$
$4,761
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes