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IAC Assessment: UD1057
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IAC Assessment: UD1057
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Brake Hose Assemblies
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 204
Plant Area (Sq.Ft.) 300,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $272,331 5,845,371 kWh $0.05
Electricity Demand $67,530 13,348 kW-months/year $5.06
Electricity Fees $10,361 - $ -
Natural Gas $40,551 5,120 MMBtu $7.92
TOTAL ENERGY COSTS $411,824
RECOMMENDED SAVINGS* $44,866 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,795
Cost:
$480
$8,527 182,979 $1,268 251 - - - - - - - - $8,527
182,979
kWh
$1,268
251
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$332
Cost:
$1,200
$204 4,379 $128 25 - - - - - - - - $204
4,379
kWh
$128
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$9,326
Cost:
$2,880
$9,326 200,130 - - - - - - - - - - $9,326
200,130
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$133
Cost:
$413
- - - - - - $133 17 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$133
17
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,173
Cost:
-
$2,173 46,627 - - - - - - - - - - $2,173
46,627
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,974
Cost:
$952
$1,514 32,500 $460 91 - - - - - - - - $1,514
32,500
kWh
$460
91
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$767
Cost:
$3,117
$767 16,459 - - - - - - - - - - $767
16,459
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,676
Cost:
$13,290
$2,231 47,873 $1,397 276 - - - - $423 - $625 - $2,231
47,873
kWh
$1,397
276
kW-months/year
-
-
$
-
-
MMBtu
$423
-
$
$625
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$8,273
Cost:
$24,175
$6,346 136,183 $1,927 381 - - - - - - - - $6,346
136,183
kWh
$1,927
381
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,417
Cost:
$31,038
- - - - $7,417 - - - - - - - -
-
kWh
-
-
kW-months/year
$7,417
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,866
Cost:
$77,545
$31,088 667,130 $5,180 1,024 $7,417 - $133 17 $423 - $625 - $31,088
667,130
kWh
$5,180
1,024
kW-months/year
$7,417
-
$
$133
17
MMBtu
$423
-
$
$625
-
$
TOTAL IMPLEMENTED Savings:
$18,950
Cost:
$15,922
$14,649 314,358 $3,253 643 - - - - $423 - $625 - $14,649
314,358
kWh
$3,253
643
kW-months/year
-
-
$
-
-
MMBtu
$423
-
$
$625
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost