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IAC Assessment: UD1059
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IAC Assessment: UD1059
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Metal Cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 175
Plant Area (Sq.Ft.) 250,000
Annual Production 860,470,775 Units
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,163,787 24,109,411 kWh $0.05
Natural Gas $526,728 83,504 MMBtu $6.31
TOTAL ENERGY COSTS $1,730,516
RECOMMENDED SAVINGS* $260,744 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,043
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$43,663
Cost:
$1,000
$43,663 904,003 - - - - $43,663
904,003
kWh
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,386
Cost:
$1,200
$25,386 525,600 - - - - $25,386
525,600
kWh
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,947
Cost:
$14,000
$15,829 327,726 $2,228 - $1,890 - $15,829
327,726
kWh
$2,228
-
$
$1,890
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$776
Cost:
$3,500
$776 16,065 - - - - $776
16,065
kWh
-
-
$
-
-
$
05: 2.4325 UPGRADE CONVEYORS Savings:
$150,522
Cost:
$270,472
$150,522 3,116,408 - - - - $150,522
3,116,408
kWh
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$20,047
Cost:
$800
$20,047 415,051 - - - - $20,047
415,051
kWh
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$403
Cost:
-
$403 8,335 - - - - $403
8,335
kWh
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$260,744
Cost:
$290,972
$256,626 5,313,188 $2,228 - $1,890 - $256,626
5,313,188
kWh
$2,228
-
$
$1,890
-
$
TOTAL IMPLEMENTED Savings:
$109,043
Cost:
$17,000
$104,925 2,172,380 $2,228 - $1,890 - $104,925
2,172,380
kWh
$2,228
-
$
$1,890
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost