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IAC Assessment: UD1063
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IAC Assessment: UD1063
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Thermoplastic polymers and resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $5,000,000-$10,000,000
# of Employees 7
Plant Area (Sq.Ft.) 60,000
Annual Production 2,648,581 Units
Production Hrs. Annual 2,210
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,652 1,205,750 kWh $0.09
Electricity Demand $37,367 5,670 kW-months/year $6.59
Electricity Fees $7,997 - $ -
Natural Gas $7,338 634 MMBtu $11.57
TOTAL ENERGY COSTS $160,785
RECOMMENDED SAVINGS* $12,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,244
Cost:
$297
$460 5,155 $784 119 - - - - - - $460
5,155
kWh
$784
119
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$760
Cost:
-
$543 6,071 $217 33 - - - - - - $543
6,071
kWh
$217
33
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$461
Cost:
$952
$329 3,686 $132 20 - - - - - - $329
3,686
kWh
$132
20
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$4,227
Cost:
$2,191
$3,018 33,792 $1,209 184 - - - - - - $3,018
33,792
kWh
$1,209
184
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,201
Cost:
$2,583
$631 7,068 $253 38 - - $72 - $245 - $631
7,068
kWh
$253
38
kW-months/year
-
-
$
$72
-
$
$245
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$170
Cost:
$200
$140 1,567 - - - - $30 - - - $140
1,567
kWh
-
-
kW-months/year
-
-
$
$30
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,994
Cost:
$10,500
- - - - $3,994 - - - - - -
-
kWh
-
-
kW-months/year
$3,994
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,057
Cost:
$16,723
$5,121 57,339 $2,595 394 $3,994 - $102 - $245 - $5,121
57,339
kWh
$2,595
394
kW-months/year
$3,994
-
$
$102
-
$
$245
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost