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IAC Assessment: UD1075
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IAC Assessment: UD1075
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Commercial Screen Printing
NAICS 323113 - Commercial Screen Printing
SIC 2759 - Commercial Printing, Nec
Sales $5,000,000-$10,000,000
# of Employees 43
Plant Area (Sq.Ft.) 48,990
Annual Production 58,243,903 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,250 601,440 kWh $0.06
Electricity Demand $17,190 1,669 kW-months/year $10.30
Electricity Fees $1,514 - $ -
Natural Gas $68,971 9,277 MMBtu $7.43
Other Gas $9,208 211 MMBtu $43.64
TOTAL ENERGY COSTS $135,911
RECOMMENDED SAVINGS* $726,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $721,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,737
Cost:
$952
$1,318 20,730 $419 41 - - - - $1,318
20,730
kWh
$419
41
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$829
Cost:
-
$629 9,894 $200 19 - - - - $629
9,894
kWh
$200
19
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,565
Cost:
$2,238
$1,744 27,418 $553 54 - - $268 - $1,744
27,418
kWh
$553
54
kW-months/year
-
-
MMBtu
$268
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,038
Cost:
$7,596
$2,306 36,257 $732 71 - - - - $2,306
36,257
kWh
$732
71
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$712
Cost:
-
- - - - $712 96 - - -
-
kWh
-
-
kW-months/year
$712
96
MMBtu
-
-
$
06: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$5,142
Cost:
$25,000
- - - - $5,142 692 - - -
-
kWh
-
-
kW-months/year
$5,142
692
MMBtu
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$712,662
Cost:
$195,000
$2,152 33,832 - - $10,142 1,366 $700,368 - $2,152
33,832
kWh
-
-
kW-months/year
$10,142
1,366
MMBtu
$700,368
-
$
TOTAL RECOMMENDED Savings:
$726,685
Cost:
$230,786
$8,149 128,131 $1,904 185 $15,996 2,154 $700,636 - $8,149
128,131
kWh
$1,904
185
kW-months/year
$15,996
2,154
MMBtu
$700,636
-
$
TOTAL IMPLEMENTED Savings:
$721,543
Cost:
$205,786
$8,149 128,131 $1,904 185 $10,854 1,462 $700,636 - $8,149
128,131
kWh
$1,904
185
kW-months/year
$10,854
1,462
MMBtu
$700,636
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes