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IAC Assessment: UD1075
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IAC Assessment: UD1075
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Commercial Screen Printing
NAICS 323113 - Commercial Screen Printing
SIC 2759 - Commercial Printing, Nec
Sales $5,000,000-$10,000,000
# of Employees 43
Plant Area (Sq.Ft.) 48,990
Annual Production 58,243,903 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,250 601,440 kWh $0.06
Electricity Demand $17,190 1,669 kW-months/year $10.30
Electricity Fees $1,514 - $ -
Natural Gas $68,971 9,277 MMBtu $7.43
Other Gas $9,208 211 MMBtu $43.64
TOTAL ENERGY COSTS $135,911
RECOMMENDED SAVINGS* $726,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,737
Cost:
$952
$1,318 20,730 $419 41 - - - - $1,318
20,730
kWh
$419
41
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$829
Cost:
-
$629 9,894 $200 19 - - - - $629
9,894
kWh
$200
19
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,565
Cost:
$2,238
$1,744 27,418 $553 54 - - $268 - $1,744
27,418
kWh
$553
54
kW-months/year
-
-
MMBtu
$268
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,038
Cost:
$7,596
$2,306 36,257 $732 71 - - - - $2,306
36,257
kWh
$732
71
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$712
Cost:
-
- - - - $712 96 - - -
-
kWh
-
-
kW-months/year
$712
96
MMBtu
-
-
$
06: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$5,142
Cost:
$25,000
- - - - $5,142 692 - - -
-
kWh
-
-
kW-months/year
$5,142
692
MMBtu
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$712,662
Cost:
$195,000
$2,152 33,832 - - $10,142 1,366 $700,368 - $2,152
33,832
kWh
-
-
kW-months/year
$10,142
1,366
MMBtu
$700,368
-
$
TOTAL RECOMMENDED Savings:
$726,685
Cost:
$230,786
$8,149 128,131 $1,904 185 $15,996 2,154 $700,636 - $8,149
128,131
kWh
$1,904
185
kW-months/year
$15,996
2,154
MMBtu
$700,636
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes