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IAC Assessment: UD1085
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IAC Assessment: UD1085
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Fabric products
NAICS 313320 - Fabric Coating Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 129,000
Annual Production 2,905,229 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,808 5,891,100 kWh $0.05
Electricity Demand $229,517 14,481 kW-months/year $15.85
Electricity Fees $34,100 - $ -
Natural Gas $435,571 78,299 MMBtu $5.56
Other Gas $24,501 1 MMBtu $24,501.00
TOTAL ENERGY COSTS $1,031,424
RECOMMENDED SAVINGS* $95,914 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,525
Cost:
-
$6,525 132,080 - - - - - - - - - - $6,525
132,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,415
Cost:
-
$7,415 150,100 - - - - - - - - - - $7,415
150,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,452
Cost:
$1,235
$1,009 20,422 $443 28 - - - - - - - - $1,009
20,422
kWh
$443
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$168
Cost:
$52
$168 3,396 - - - - - - - - - - $168
3,396
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,170
Cost:
$760
- - - - - - $3,170 555 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,170
555
Tgal
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$58,447
Cost:
-
- - - - $58,447 10,512 - - - - - - -
-
kWh
-
-
kW-months/year
$58,447
10,512
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,159
Cost:
$20,475
$(-322) (-6,532) $(-142) (-9) $13,623 2,450 - - - - - - $(-322)
(-6,532)
kWh
$(-142)
(-9)
kW-months/year
$13,623
2,450
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,403
Cost:
$20,475
$(-239) (-4,840) $(-142) (-9) $4,784 860 - - - - - - $(-239)
(-4,840)
kWh
$(-142)
(-9)
kW-months/year
$4,784
860
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,175
Cost:
$3,294
$544 11,016 $349 22 - - - - $207 - $75 - $544
11,016
kWh
$349
22
kW-months/year
-
-
MMBtu
-
-
Tgal
$207
-
$
$75
-
$
TOTAL RECOMMENDED Savings:
$95,914
Cost:
$46,291
$15,100 305,642 $508 32 $76,854 13,822 $3,170 555 $207 - $75 - $15,100
305,642
kWh
$508
32
kW-months/year
$76,854
13,822
MMBtu
$3,170
555
Tgal
$207
-
$
$75
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost