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IAC Assessment: UD1089
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IAC Assessment: UD1089
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Paint
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 300,000
Annual Production 10,910 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $468,758 8,725,433 kWh $0.05
Electricity Demand $522,091 18,002 kW-months/year $29.00
Electricity Fees $2,000 - $ -
Natural Gas $218,929 55,165 MMBtu $3.97
TOTAL ENERGY COSTS $1,267,079
RECOMMENDED SAVINGS* $133,087 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$79,860
Cost:
-
- - $79,860 2,754 - - - - - - -
-
kWh
$79,860
2,754
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$30,384
Cost:
-
$12,408 231,059 $17,976 620 - - - - - - $12,408
231,059
kWh
$17,976
620
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,974
Cost:
-
$5,158 96,051 $3,816 132 - - - - - - $5,158
96,051
kWh
$3,816
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,169
Cost:
$2,030
$4,121 76,734 $3,048 106 - - - - - - $4,121
76,734
kWh
$3,048
106
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$472
Cost:
$550
$235 4,368 $209 7 - - $22 - $6 - $235
4,368
kWh
$209
7
kW-months/year
-
-
MMBtu
$22
-
$
$6
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,228
Cost:
$27,650
$(-701) (-13,065) $(-519) (-18) $7,448 1,876 - - - - $(-701)
(-13,065)
kWh
$(-519)
(-18)
kW-months/year
$7,448
1,876
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,087
Cost:
$30,230
$21,221 395,147 $104,390 3,600 $7,448 1,876 $22 - $6 - $21,221
395,147
kWh
$104,390
3,600
kW-months/year
$7,448
1,876
MMBtu
$22
-
$
$6
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost