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IAC Assessment: UF0205
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IAC Assessment: UF0205
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IAC Center University of Florida
Assessment Year 1998
Principal Product Plywood sheets and treated lumber
NAICS n/a
SIC 2435 - Hardwood Veneer And Plywood
Sales $10,000,000-$50,000,000
# of Employees 268
Plant Area (Sq.Ft.) 200,000
Annual Production 4,849,998 Pieces
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,232,166 27,208,676 kWh $0.05
Electricity Demand $378,826 50,583 kW-months/year $7.49
Electricity Fees $(-187,273) - $ -
Wood $1,604,952 1,069,968 MMBtu $1.50
TOTAL ENERGY COSTS $3,028,671
RECOMMENDED SAVINGS* $222,282 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $189,646
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Administrative Changes Electricity Usage Electricity Demand Wood Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,940
Cost:
$10,390
$7,821 173,798 $2,119 284 - - - - $7,821
173,798
kWh
$2,119
284
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,997
Cost:
$3,200
$20,997 411,782 - - - - - - $20,997
411,782
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,422
Cost:
$1,215
$7,422 165,006 - - - - - - $7,422
165,006
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$31,516
Cost:
$22,000
- - - - - - $31,516 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,516
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,075
Cost:
$471
- - - - $3,075 1,230 - - -
-
kWh
-
-
kW-months/year
$3,075
1,230
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,598
Cost:
$40,806
$13,598 302,169 - - - - - - $13,598
302,169
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,914
Cost:
$10,000
- - - - - - $3,914 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,914
-
$
08: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$21,300
Cost:
$45,000
- - - - - - $21,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,300
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$9,360
Cost:
$10,320
- - - - - - $9,360 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,360
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$17,160
Cost:
$10,000
$3,160 69,754 - - - - $14,000 - $3,160
69,754
kWh
-
-
kW-months/year
-
-
MMBtu
$14,000
-
$
11: 2.4325 UPGRADE CONVEYORS Savings:
$84,000
Cost:
$10,500
- - - - - - $84,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$84,000
-
$
TOTAL RECOMMENDED Savings:
$222,282
Cost:
$163,902
$52,998 1,122,509 $2,119 284 $3,075 1,230 $164,090 - $52,998
1,122,509
kWh
$2,119
284
kW-months/year
$3,075
1,230
MMBtu
$164,090
-
$
TOTAL IMPLEMENTED Savings:
$189,646
Cost:
$107,687
$45,576 957,503 $2,119 284 $3,075 1,230 $138,876 - $45,576
957,503
kWh
$2,119
284
kW-months/year
$3,075
1,230
MMBtu
$138,876
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Wood Administrative Changes Electricity Usage Electricity Demand Wood Administrative Changes