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IAC Assessment: UF0286
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IAC Assessment: UF0286
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IAC Center University of Florida
Assessment Year 2001
Principal Product Precision Ground Gears
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 49,000
Annual Production 35,000 Pieces
Production Hrs. Annual 4,675
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,630 1,334,640 kWh $0.04
Electricity Demand $25,556 3,392 kW-months/year $7.53
TOTAL ENERGY COSTS $85,186
RECOMMENDED SAVINGS* $93,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,501
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,664
Cost:
$805
$1,664 36,541 - - - - - - $1,664
36,541
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,182
Cost:
$410
$1,254 19,589 - - $(-72) - - - $1,254
19,589
kWh
-
-
kW-months/year
$(-72)
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,194
Cost:
-
$1,194 18,656 - - - - - - $1,194
18,656
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$16,196
Cost:
$19,500
$16,196 253,067 - - - - - - $16,196
253,067
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,470
Cost:
$8,362
$6,423 142,736 $2,047 23 - - - - $6,423
142,736
kWh
$2,047
23
kW-months/year
-
-
$
-
-
$
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$648
Cost:
$232
$648 14,390 - - - - - - $648
14,390
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,353
Cost:
$15,176
$3,063 68,063 $2,485 28 $(-195) - - - $3,063
68,063
kWh
$2,485
28
kW-months/year
$(-195)
-
$
-
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$12,201
Cost:
$30,000
$9,481 210,700 $2,720 30 - - - - $9,481
210,700
kWh
$2,720
30
kW-months/year
-
-
$
-
-
$
09: 3.7193 USE HIGH PRESSURE WASH SYSTEMS Savings:
$41,558
Cost:
$175,800
- - - - - - $41,558 - -
-
kWh
-
-
kW-months/year
-
-
$
$41,558
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,165
Cost:
$5,237
$1,220 (-27,115) $(-524) (-6) - - $4,469 - $1,220
(-27,115)
kWh
$(-524)
(-6)
kW-months/year
-
-
$
$4,469
-
$
TOTAL RECOMMENDED Savings:
$93,631
Cost:
$255,522
$41,143 736,627 $6,728 75 $(-267) - $46,027 - $41,143
736,627
kWh
$6,728
75
kW-months/year
$(-267)
-
$
$46,027
-
$
TOTAL IMPLEMENTED Savings:
$22,501
Cost:
$39,004
$17,806 387,415 $4,767 53 $(-72) - - - $17,806
387,415
kWh
$4,767
53
kW-months/year
$(-72)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product