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IAC Assessment: UF0320
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IAC Assessment: UF0320
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IAC Center University of Florida
Assessment Year 2003
Principal Product Corrugated Cardboard Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 265,000
Annual Production 76,762 Tons
Production Hrs. Annual 7,488
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $520,396 11,059,202 kWh $0.05
Electricity Demand $31,047 20,010 kW-months/year $1.55
Electricity Fees $36,257 - $ -
Natural Gas $260,248 65,734 MMBtu $3.96
TOTAL ENERGY COSTS $847,948
RECOMMENDED SAVINGS* $600,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $482,075
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ %
01: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$25,707
Cost:
$48,985
$25,707 450,998 - - - - - - - - - - - - - - $25,707
450,998
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7145 INSTALL SKYLIGHTS Savings:
$16,155
Cost:
$67,591
$14,677 271,789 $2,178 117 - - $(-700) - - - - - - - - - $14,677
271,789
kWh
$2,178
117
kW-months/year
-
-
MMBtu
$(-700)
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,161
Cost:
$225
- - - - $1,161 2,902 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,161
2,902
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,320
Cost:
$3,000
- - - - - - - - $3,320 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,320
-
$
-
-
$
-
-
$
-
-
%
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,604
Cost:
-
$10,333 181,287 - - - - $326 - - - - - $1,945 - - - $10,333
181,287
kWh
-
-
kW-months/year
-
-
MMBtu
$326
-
$
-
-
$
-
-
$
$1,945
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,426
Cost:
$28,971
$15,711 290,946 $715 38 - - - - - - - - - - - - $15,711
290,946
kWh
$715
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$70,120
Cost:
$150,000
- - - - - - $70,120 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$70,120
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$7,009
Cost:
$4,000
- - - - - - - - - - $7,009 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$7,009
-
$
-
-
$
-
-
%
09: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$448,198
Cost:
$37,200
- - - - - - - - - - - - - - $448,198 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
$448,198
-
%
TOTAL RECOMMENDED Savings:
$600,700
Cost:
$339,972
$66,428 1,195,020 $2,893 155 $1,161 2,902 $69,746 - $3,320 - $7,009 - $1,945 - $448,198 - $66,428
1,195,020
kWh
$2,893
155
kW-months/year
$1,161
2,902
MMBtu
$69,746
-
$
$3,320
-
$
$7,009
-
$
$1,945
-
$
$448,198
-
%
TOTAL IMPLEMENTED Savings:
$482,075
Cost:
$90,410
$25,707 450,998 - - $1,161 2,902 - - - - $7,009 - - - $448,198 - $25,707
450,998
kWh
-
-
kW-months/year
$1,161
2,902
MMBtu
-
-
$
-
-
$
$7,009
-
$
-
-
$
$448,198
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Increase in Production