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IAC Assessment: UF0322
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IAC Assessment: UF0322
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IAC Center University of Florida
Assessment Year 2003
Principal Product Wallboard
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 871,200
Annual Production 510,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,489,754 37,630,638 kWh $0.07
Electricity Demand $517,644 69,408 kW-months/year $7.46
Natural Gas $7,189,880 1,334,288 MMBtu $5.39
TOTAL ENERGY COSTS $10,197,278
RECOMMENDED SAVINGS* $3,918,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,813
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,080,457
Cost:
$50,000
- - - - $2,080,457 385,270 - - -
-
kWh
-
-
kW-months/year
$2,080,457
385,270
MMBtu
-
-
$
02: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,420,987
Cost:
$5,000,000
$1,956,793 37,630,638 $446,400 5,000 $(-807,006) (-149,446) $(-175,200) - $1,956,793
37,630,638
kWh
$446,400
5,000
kW-months/year
$(-807,006)
(-149,446)
MMBtu
$(-175,200)
-
$
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$8,639
Cost:
$303
$8,639 126,797 - - - - - - $8,639
126,797
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$47,174
Cost:
-
$47,174 868,544 - - - - - - $47,174
868,544
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$85,121
Cost:
$87,198
$86,396 1,307,031 - - - - $(-1,275) - $86,396
1,307,031
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,275)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,372
Cost:
-
$9,372 142,003 - - - - - - $9,372
142,003
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,483
Cost:
$47,300
$20,730 398,649 $4,753 53 - - - - $20,730
398,649
kWh
$4,753
53
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$81,073
Cost:
$860
$66,342 1,267,269 $14,731 165 - - - - $66,342
1,267,269
kWh
$14,731
165
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$159,201
Cost:
$2,888
$129,506 2,490,509 $29,695 333 - - - - $129,506
2,490,509
kWh
$29,695
333
kW-months/year
-
-
MMBtu
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,466
Cost:
$3,496
- - - - - - $1,466 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,466
-
$
TOTAL RECOMMENDED Savings:
$3,918,973
Cost:
$5,192,045
$2,324,952 44,231,440 $495,579 5,551 $1,273,451 235,824 $(-175,009) - $2,324,952
44,231,440
kWh
$495,579
5,551
kW-months/year
$1,273,451
235,824
MMBtu
$(-175,009)
-
$
TOTAL IMPLEMENTED Savings:
$55,813
Cost:
$303
$55,813 995,341 - - - - - - $55,813
995,341
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes