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IAC Assessment: UF0368
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IAC Assessment: UF0368
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IAC Center University of Florida
Assessment Year 2005
Principal Product Asphalt and limestone products
NAICS 324121 - Asphalt Paving Mixture and Block Manufacturing
SIC 2950 -
Sales $5,000,000-$10,000,000
# of Employees 20
Plant Area (Sq.Ft.) 4,000,000
Annual Production 550,000 Tons
Production Hrs. Annual 2,550
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,381 1,374,000 kWh $0.05
Electricity Demand $56,111 10,368 kW-months/year $5.41
Other Gas $230,868 22,736 MMBtu $10.15
TOTAL ENERGY COSTS $357,360
RECOMMENDED SAVINGS* $67,507 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,225
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Increase in Production Electricity Usage Electricity Demand Other Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$47,282
Cost:
$35,000
$15,147 297,000 $32,135 495 - - - - $15,147
297,000
kWh
$32,135
495
kW-months/year
-
-
MMBtu
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,231
Cost:
$3,846
$584 11,443 $647 10 - - - - $584
11,443
kWh
$647
10
kW-months/year
-
-
MMBtu
-
-
%
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,367
Cost:
$1,437
$2,070 40,597 $2,297 35 - - - - $2,070
40,597
kWh
$2,297
35
kW-months/year
-
-
MMBtu
-
-
%
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,437
Cost:
$1,407
- - - - $1,437 221 - - -
-
kWh
-
-
kW-months/year
$1,437
221
MMBtu
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$194
Cost:
$65
- - - - $194 32 - - -
-
kWh
-
-
kW-months/year
$194
32
MMBtu
-
-
%
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$340
Cost:
$316
$218 4,280 $122 2 - - - - $218
4,280
kWh
$122
2
kW-months/year
-
-
MMBtu
-
-
%
07: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$6,000
Cost:
$2,304
- - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,000
-
%
08: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$6,656
Cost:
$5,000
- - - - - - $6,656 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,656
-
%
TOTAL RECOMMENDED Savings:
$67,507
Cost:
$49,375
$18,019 353,320 $35,201 542 $1,631 253 $12,656 - $18,019
353,320
kWh
$35,201
542
kW-months/year
$1,631
253
MMBtu
$12,656
-
%
TOTAL IMPLEMENTED Savings:
$20,225
Cost:
$14,375
$2,872 56,320 $3,066 47 $1,631 253 $12,656 - $2,872
56,320
kWh
$3,066
47
kW-months/year
$1,631
253
MMBtu
$12,656
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Other Gas Increase in Production Electricity Usage Electricity Demand Other Gas Increase in Production