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IAC Assessment: UF0419
Sponsored by:
DOE MESC
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IAC Assessment: UF0419
IAC Center University of Florida
Assessment Year 2009
Principal Product pharmaceuticals
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3851 - Ophthalmic Goods
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 130,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,300
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,550,749 16,982,280 kWh $0.09
Natural Gas $397,396 36,441 MMBtu $10.91
TOTAL ENERGY COSTS $1,948,145
RECOMMENDED SAVINGS* $340,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas By-product Production Electricity Usage Natural Gas By-product Production
$ kWh $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,890
Cost:
$904
$36,890 405,374 - - - - $36,890
405,374
kWh
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,358
Cost:
-
$2,358 3,240 - - - - $2,358
3,240
kWh
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,291
Cost:
-
$1,291 14,195 - - - - $1,291
14,195
kWh
-
-
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$490
Cost:
-
$490 6,287 - - - - $490
6,287
kWh
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,671
Cost:
$3,405
$2,671 - - - - - $2,671
-
kWh
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$32,995
Cost:
$9,325
$32,995 423,019 - - - - $32,995
423,019
kWh
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$112,051
Cost:
$1,026
- - $112,051 487,118 - - -
-
kWh
$112,051
487,118
MMBtu
-
-
$
08: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$107,292
Cost:
$42,500
$107,292 1,375,547 - - - - $107,292
1,375,547
kWh
-
-
MMBtu
-
-
$
09: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$41,483
Cost:
$4,000
$41,483 180,359 - - - - $41,483
180,359
kWh
-
-
MMBtu
-
-
$
10: 3.1293 SEPARATE TREATMENTS FOR EACH TYPE OF SOLUTION AND RECYCLE Savings:
$2,671
Cost:
$3,405
- - - - $2,671 - -
-
kWh
-
-
MMBtu
$2,671
-
$
TOTAL RECOMMENDED Savings:
$340,192
Cost:
$64,565
$225,470 2,408,021 $112,051 487,118 $2,671 - $225,470
2,408,021
kWh
$112,051
487,118
MMBtu
$2,671
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas By-product Production Electricity Usage Natural Gas By-product Production