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IAC Assessment: UF0438
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IAC Assessment: UF0438
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IAC Center University of Florida
Assessment Year 2010
Principal Product abrasive materials
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 550,000
Annual Production 133,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,178,915 40,649,652 kWh $0.05
Natural Gas $401,736 67,500 MMBtu $5.95
TOTAL ENERGY COSTS $2,580,651
RECOMMENDED SAVINGS* $374,425 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$22,343
Cost:
$1,105
$22,343 413,752 - - - - $22,343
413,752
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$85,202
Cost:
$72,075
$85,201 1,577,799 $1 180 - - $85,201
1,577,799
kWh
$1
180
kW-months/year
-
-
MMBtu
03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$15,093
Cost:
$1,615
$15,093 279,498 - - - - $15,093
279,498
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$10,754
Cost:
$22,000
$10,754 199,143 - - - - $10,754
199,143
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$112,650
Cost:
$154,062
$112,650 2,086,103 - - - - $112,650
2,086,103
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$24,615
Cost:
$975
$24,615 455,839 - - - - $24,615
455,839
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,023
Cost:
$3,670
$6,023 111,529 - - - - $6,023
111,529
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,272
Cost:
$2,160
$1,272 23,562 - - - - $1,272
23,562
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$59,220
Cost:
$44,118
$59,220 1,096,072 - - - - $59,220
1,096,072
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$14,054
Cost:
-
- - - - $14,054 2,362 -
-
kWh
-
-
kW-months/year
$14,054
2,362
MMBtu
11: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,482
Cost:
-
- - - - $14,482 2,343 -
-
kWh
-
-
kW-months/year
$14,482
2,343
MMBtu
12: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,717
Cost:
-
- - - - $8,717 1,465 -
-
kWh
-
-
kW-months/year
$8,717
1,465
MMBtu
TOTAL RECOMMENDED Savings:
$374,425
Cost:
$301,780
$337,171 6,243,297 $1 180 $37,253 6,170 $337,171
6,243,297
kWh
$1
180
kW-months/year
$37,253
6,170
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas