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IAC Assessment: UF0448
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IAC Assessment: UF0448
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IAC Center University of Florida
Assessment Year 2011
Principal Product aluminum extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales <$500,000
# of Employees 350
Plant Area (Sq.Ft.) 38,500
Annual Production 137,921,251 Pounds
Production Hrs. Annual 7,072
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,038,625 20,055,000 kWh $0.05
Electricity Demand $553,508 51,331 kW-months/year $10.78
LPG $1,694,761 334,165 MMBtu $5.07
TOTAL ENERGY COSTS $3,286,894
RECOMMENDED SAVINGS* $635,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$29,002
Cost:
$67,157
$13,672 262,938 $15,330 1,422 - - - - - - $13,672
262,938
kWh
$15,330
1,422
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,949
Cost:
$11,511
$13,938 268,056 $4,011 372 - - - - - - $13,938
268,056
kWh
$4,011
372
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$20,728
Cost:
$4,066
$14,931 287,140 $5,797 538 - - - - - - $14,931
287,140
kWh
$5,797
538
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,395
Cost:
$1,400
$4,209 80,949 $2,186 203 - - - - - - $4,209
80,949
kWh
$2,186
203
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,034
Cost:
$1,627
$658 12,663 $187 17 - - $350 - $839 - $658
12,663
kWh
$187
17
kW-months/year
-
-
MMBtu
$350
-
$
$839
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,138
Cost:
$1,469
$3,138 60,343 - - - - - - - - $3,138
60,343
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,518
Cost:
$2,040
$3,518 67,664 - - - - - - - - $3,518
67,664
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,397
Cost:
$9,355
$24,397 469,168 - - - - - - - - $24,397
469,168
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$7,367
Cost:
$1,634
$5,739 110,376 $1,628 151 - - - - - - $5,739
110,376
kWh
$1,628
151
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,708
Cost:
$4,205
- - - - $5,708 1,124 - - - - -
-
kWh
-
-
kW-months/year
$5,708
1,124
MMBtu
-
-
$
-
-
$
11: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$291
Cost:
$1,730
- - - - $291 57 - - - - -
-
kWh
-
-
kW-months/year
$291
57
MMBtu
-
-
$
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$515,044
Cost:
$294,885
- - - - $515,044 101,380 - - - - -
-
kWh
-
-
kW-months/year
$515,044
101,380
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$635,571
Cost:
$401,079
$84,200 1,619,297 $29,139 2,703 $521,043 102,561 $350 - $839 - $84,200
1,619,297
kWh
$29,139
2,703
kW-months/year
$521,043
102,561
MMBtu
$350
-
$
$839
-
$
TOTAL IMPLEMENTED Savings:
$27,915
Cost:
$11,395
$27,915 536,832 - - - - - - - - $27,915
536,832
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost