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IAC Assessment: UF0451
Sponsored by:
DOE MESC
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IAC Assessment: UF0451
IAC Center University of Florida
Assessment Year 2011
Principal Product ammunition and pyrotechnics
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 100,000
Annual Production 500,000 Pieces
Production Hrs. Annual 2,800
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $342,863 4,102,800 kWh $0.08
Electricity Demand $66,769 9,537 kW-months/year $7.00
Natural Gas $136,572 76,683 MMBtu $1.78
TOTAL ENERGY COSTS $546,204
RECOMMENDED SAVINGS* $25,806 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,739
Cost:
-
$1,681 20,013 $782 108 - - $420 - $2,856 - $1,681
20,013
kWh
$782
108
kW-months/year
-
-
MMBtu
$420
-
$
$2,856
-
$
02: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$8,773
Cost:
$222
$8,773 104,440 - - - - - - - - $8,773
104,440
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,497
Cost:
-
$3,381 40,261 $116 16 - - - - - - $3,381
40,261
kWh
$116
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,153
Cost:
$1,277
$1,153 11,417 - - - - - - - - $1,153
11,417
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,440
Cost:
$3,310
$2,710 32,256 $730 101 - - - - - - $2,710
32,256
kWh
$730
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$498
Cost:
-
$498 5,928 - - - - - - - - $498
5,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$1,379
Cost:
$1,140
- - - - $1,379 774 - - - - -
-
kWh
-
-
kW-months/year
$1,379
774
MMBtu
-
-
$
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,327
Cost:
$1,865
$1,327 13,140 - - - - - - - - $1,327
13,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,806
Cost:
$7,814
$19,523 227,455 $1,628 225 $1,379 774 $420 - $2,856 - $19,523
227,455
kWh
$1,628
225
kW-months/year
$1,379
774
MMBtu
$420
-
$
$2,856
-
$
TOTAL IMPLEMENTED Savings:
$19,603
Cost:
$4,809
$14,815 174,054 $1,512 209 - - $420 - $2,856 - $14,815
174,054
kWh
$1,512
209
kW-months/year
-
-
MMBtu
$420
-
$
$2,856
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material