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IAC Assessment: UF0503
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IAC Assessment: UF0503
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IAC Center University of Florida
Assessment Year 2017
Principal Product Pipe Coating
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 86,000
Annual Production 357,878 Units
Production Hrs. Annual 6,240
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,234,870 13,949,679 kWh $0.09
Electricity Fees $1,234,877 - $ -
Natural Gas $510,307 105,803 MMBtu $4.82
TOTAL ENERGY COSTS $2,980,054
RECOMMENDED SAVINGS* $100,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$69,770
Cost:
$7,000
- - $69,770 14,466 -
-
kWh
$69,770
14,466
MMBtu
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,043
Cost:
$1,400
- - $12,043 2,497 -
-
kWh
$12,043
2,497
MMBtu
03: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$9,797
Cost:
$2,182
$9,797 110,698 - - $9,797
110,698
kWh
-
-
MMBtu
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$4,014
Cost:
-
- - $4,014 832 -
-
kWh
$4,014
832
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,268
Cost:
-
$3,268 36,927 - - $3,268
36,927
kWh
-
-
MMBtu
06: 2.5112 USE CONTINUOUS EQUIPMENT WHICH RETAINS PROCESS HEATING CONVEYORS WITHIN THE HEATED CHAMBER Savings:
$1,188
Cost:
-
$1,188 13,428 - - $1,188
13,428
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$100,080
Cost:
$10,582
$14,253 161,053 $85,827 17,795 $14,253
161,053
kWh
$85,827
17,795
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas