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IAC Assessment: UF0505
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IAC Assessment: UF0505
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IAC Center University of Florida
Assessment Year 2017
Principal Product Resins and Paper Chemicals
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 57
Plant Area (Sq.Ft.) 4,356,000
Annual Production 88,330,000 Units
Production Hrs. Annual 8,736
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $511,394 4,855,546 kWh $0.11
Natural Gas $391,998 131,986 MMBtu $2.97
TOTAL ENERGY COSTS $1,075,751
RECOMMENDED SAVINGS* $933,096 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $197,786
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ MMBtu $ Tgal $ Tgal $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$715,231
Cost:
$1,700,000
$905,580 8,600,000 $(-87,149) (-29,344) - - - - $(-103,200) - $905,580
8,600,000
kWh
$(-87,149)
(-29,344)
MMBtu
-
-
Tgal
-
-
Tgal
$(-103,200)
-
$
02: 2.1224 REPLACE BOILER Savings:
$152,736
Cost:
$200,000
- - $152,736 51,426 - - - - - - -
-
kWh
$152,736
51,426
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$18,902
Cost:
$2,800
- - $5,527 1,861 $4,023 1,087 $9,352 1,087 - - -
-
kWh
$5,527
1,861
MMBtu
$4,023
1,087
Tgal
$9,352
1,087
Tgal
-
-
$
04: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$13,763
Cost:
$120
$13,763 130,699 - - - - - - - - $13,763
130,699
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$12,705
Cost:
$7,500
- - $12,705 4,278 - - - - - - -
-
kWh
$12,705
4,278
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,831
Cost:
$1,081
- - $7,831 2,637 - - - - - - -
-
kWh
$7,831
2,637
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$7,374
Cost:
$4,000
- - $7,374 2,483 - - - - - - -
-
kWh
$7,374
2,483
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,554
Cost:
$1,592
- - $3,669 1,235 $266 72 $619 72 - - -
-
kWh
$3,669
1,235
MMBtu
$266
72
Tgal
$619
72
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$933,096
Cost:
$1,917,093
$919,343 8,730,699 $102,693 34,576 $4,289 1,159 $9,971 1,159 $(-103,200) - $919,343
8,730,699
kWh
$102,693
34,576
MMBtu
$4,289
1,159
Tgal
$9,971
1,159
Tgal
$(-103,200)
-
$
TOTAL IMPLEMENTED Savings:
$197,786
Cost:
$205,593
$13,763 130,699 $169,763 57,160 $4,289 1,159 $9,971 1,159 - - $13,763
130,699
kWh
$169,763
57,160
MMBtu
$4,289
1,159
Tgal
$9,971
1,159
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Natural Gas Water Usage Water Disposal Personnel Changes