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IAC Assessment: UF0529
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IAC Assessment: UF0529
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IAC Center University of Florida
Assessment Year 2019
Principal Product Corn and Potatoes Snacks
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 250,000
Annual Production 50,000 Tons
Production Hrs. Annual 8,712
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,213,979 19,267,006 kWh $0.06
Electricity Demand $265,213 31,566 kW-months/year $8.40
Electricity Fees $149,418 - $ -
Natural Gas $141,076 320,097 MMBtu $0.44
TOTAL ENERGY COSTS $2,575,465
RECOMMENDED SAVINGS* $258,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $234,011
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$109,260
Cost:
$320,000
$97,161 1,542,240 $12,099 1,440 - - - - $97,161
1,542,240
kWh
$12,099
1,440
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$67,747
Cost:
$55,000
$60,691 963,350 - - $7,056 16,000 - - $60,691
963,350
kWh
-
-
kW-months/year
$7,056
16,000
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$29,180
Cost:
$25,340
$29,180 463,178 - - - - - - $29,180
463,178
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,645
Cost:
$10,000
- - - - $12,645 28,673 - - -
-
kWh
-
-
kW-months/year
$12,645
28,673
MMBtu
-
-
$
05: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$11,158
Cost:
$9,464
$11,158 177,113 - - - - - - $11,158
177,113
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,139
Cost:
$10,000
- - - - $2,139 4,850 - - -
-
kWh
-
-
kW-months/year
$2,139
4,850
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,882
Cost:
$2,800
- - - - $1,882 4,268 - - -
-
kWh
-
-
kW-months/year
$1,882
4,268
MMBtu
-
-
$
08: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$24,322
Cost:
$15,000
$(-607) (-9,634) - - $(-71) (-160) $25,000 - $(-607)
(-9,634)
kWh
-
-
kW-months/year
$(-71)
(-160)
MMBtu
$25,000
-
$
TOTAL RECOMMENDED Savings:
$258,333
Cost:
$447,604
$197,583 3,136,247 $12,099 1,440 $23,651 53,631 $25,000 - $197,583
3,136,247
kWh
$12,099
1,440
kW-months/year
$23,651
53,631
MMBtu
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$234,011
Cost:
$432,604
$198,190 3,145,881 $12,099 1,440 $23,722 53,791 - - $198,190
3,145,881
kWh
$12,099
1,440
kW-months/year
$23,722
53,791
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material