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IAC Assessment: UF0601
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IAC Assessment: UF0601
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IAC Center University of Florida
Assessment Year 2023
Principal Product Fire-Resistant Drywall Panels
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 520,000
Annual Production 32,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,055,398 40,400,459 kWh $0.05
Electricity Demand $1,075,576 67,306 kW-months/year $15.98
Electricity Fees $452,474 - $ -
Natural Gas $10,023,346 1,247,866 MMBtu $8.03
TOTAL ENERGY COSTS $13,606,794
RECOMMENDED SAVINGS* $11,557,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,698,796
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,858,540
Cost:
-
- - - - - - - - $9,858,540 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$9,858,540
-
$
-
-
$
-
-
$
02: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,202,647
Cost:
$3,920,000
$1,734,000 34,000,000 $767,040 48,000 $(-1,810,305) (-225,387) - - $511,912 - - - - - $1,734,000
34,000,000
kWh
$767,040
48,000
kW-months/year
$(-1,810,305)
(-225,387)
MMBtu
-
-
$
$511,912
-
$
-
-
$
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$280,640
Cost:
$30,000
- - - - $280,640 34,940 - - - - - - - - -
-
kWh
-
-
kW-months/year
$280,640
34,940
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$32,141
Cost:
$49,680
$(-1,043) (-20,442) $(-2,692) (-168) - - - - $35,876 - - - - - $(-1,043)
(-20,442)
kWh
$(-2,692)
(-168)
kW-months/year
-
-
MMBtu
-
-
$
$35,876
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,983
Cost:
-
$12,798 250,942 - - - - $88 - - - $97 - - - $12,798
250,942
kWh
-
-
kW-months/year
-
-
MMBtu
$88
-
$
-
-
$
$97
-
$
-
-
$
06: 4.662 LEVEL ONE – ADD COMMUNICATION USING IIOT DEVICES TO EXISTING CONTROL SYSTEM TO MODIFY OPERATIONS Savings:
$74,558
Cost:
-
- - - - - - - - $74,558 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$74,558
-
$
-
-
$
-
-
$
07: 4.664 LEVEL THREE - INSTALL OR MODIFY CONTROL SYSTEM WITH COMMUNICATION AND NONLOCAL EXTERNAL INFORMATION (I.E. WEATHER FORECA Savings:
$61,813
Cost:
$29,295
$61,813 1,212,014 - - - - - - - - - - - - $61,813
1,212,014
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$34,014
Cost:
$3,179
$(-520) (-10,192) $(-1,342) (-84) - - - - - - - - $35,876 - $(-520)
(-10,192)
kWh
$(-1,342)
(-84)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$35,876
-
$
TOTAL RECOMMENDED Savings:
$11,557,336
Cost:
$4,032,154
$1,807,048 35,432,322 $763,006 47,748 $(-1,529,665) (-190,447) $88 - $10,480,886 - $97 - $35,876 - $1,807,048
35,432,322
kWh
$763,006
47,748
kW-months/year
$(-1,529,665)
(-190,447)
MMBtu
$88
-
$
$10,480,886
-
$
$97
-
$
$35,876
-
$
TOTAL IMPLEMENTED Savings:
$1,698,796
Cost:
$4,032,154
$1,807,048 35,432,322 $763,006 47,748 $(-1,529,665) (-190,447) $88 - $622,346 - $97 - $35,876 - $1,807,048
35,432,322
kWh
$763,006
47,748
kW-months/year
$(-1,529,665)
(-190,447)
MMBtu
$88
-
$
$622,346
-
$
$97
-
$
$35,876
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product