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IAC Assessment: UK1314
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IAC Assessment: UK1314
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IAC Center University of Kentucky
Assessment Year 2013
Principal Product Linear actuation systems
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 725,000 Pieces
Production Hrs. Annual 4,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,200 1,738,400 kWh $0.04
Electricity Demand $64,785 4,502 kW-months/year $14.39
Electricity Fees $10,441 - $ -
Natural Gas $19,970 3,294 MMBtu $6.06
TOTAL ENERGY COSTS $166,396
RECOMMENDED SAVINGS* $39,276 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,276
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,434
Cost:
$44,000
$2,510 61,300 $3,100 220 - - $6,824 1,126 $2,510
61,300
kWh
$3,100
220
kW-months/year
-
-
$
$6,824
1,126
MMBtu
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$7,512
Cost:
$28,560
$2,751 67,100 $4,634 322 - - $127 21 $2,751
67,100
kWh
$4,634
322
kW-months/year
-
-
$
$127
21
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,739
Cost:
$4,500
- - - - - - $3,739 617 -
-
kWh
-
-
kW-months/year
-
-
$
$3,739
617
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,453
Cost:
$15,000
$5,453 133,000 - - - - - - $5,453
133,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,066
Cost:
-
$2,374 59,000 $1,692 117 - - - - $2,374
59,000
kWh
$1,692
117
kW-months/year
-
-
$
-
-
MMBtu
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,594
Cost:
-
- - - - $2,594 - - - -
-
kWh
-
-
kW-months/year
$2,594
-
$
-
-
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,662
Cost:
$650
$1,107 27,011 $555 39 - - - - $1,107
27,011
kWh
$555
39
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$798
Cost:
$700
$539 13,140 $259 18 - - - - $539
13,140
kWh
$259
18
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$328
Cost:
$592
$328 8,000 - - - - - - $328
8,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$690
Cost:
$690
$466 11,357 $224 16 - - - - $466
11,357
kWh
$224
16
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,276
Cost:
$94,692
$15,528 379,908 $10,464 732 $2,594 - $10,690 1,764 $15,528
379,908
kWh
$10,464
732
kW-months/year
$2,594
-
$
$10,690
1,764
MMBtu
TOTAL IMPLEMENTED Savings:
$39,276
Cost:
$94,692
$15,528 379,908 $10,464 732 $2,594 - $10,690 1,764 $15,528
379,908
kWh
$10,464
732
kW-months/year
$2,594
-
$
$10,690
1,764
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas