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IAC Assessment: UK1316
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IAC Assessment: UK1316
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IAC Center University of Kentucky
Assessment Year 2013
Principal Product Rubber O-rings
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 184
Plant Area (Sq.Ft.) 60,000
Annual Production 120,000 Tons
Production Hrs. Annual 5,304
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $195,996 5,816,700 kWh $0.03
Electricity Demand $143,776 11,313 kW-months/year $12.71
Electricity Fees $65,890 - $ -
Natural Gas $5,047 722 MMBtu $6.99
TOTAL ENERGY COSTS $414,855
RECOMMENDED SAVINGS* $56,493 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,236
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$21,600
Cost:
-
- - - - $21,600 - - - -
-
kWh
-
-
kW-months/year
$21,600
-
$
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,113
Cost:
-
$11,113 326,869 - - - - - - $11,113
326,869
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,386
Cost:
$1,600
- - - - $9,386 - - - -
-
kWh
-
-
kW-months/year
$9,386
-
$
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,885
Cost:
$3,060
- - - - - - $5,885 842 -
-
kWh
-
-
kW-months/year
-
-
$
$5,885
842
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,000
Cost:
$1,930
$1,600 48,000 $1,400 108 - - - - $1,600
48,000
kWh
$1,400
108
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,534
Cost:
$3,475
$1,553 42,684 $981 77 - - - - $1,553
42,684
kWh
$981
77
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,429
Cost:
-
$834 24,539 $595 47 - - - - $834
24,539
kWh
$595
47
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$716
Cost:
$840
$716 21,046 - - - - - - $716
21,046
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$465
Cost:
-
$250 7,425 $215 17 - - - - $250
7,425
kWh
$215
17
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$365
Cost:
$840
$365 10,780 - - - - - - $365
10,780
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$56,493
Cost:
$11,745
$16,431 481,343 $3,191 249 $30,986 - $5,885 842 $16,431
481,343
kWh
$3,191
249
kW-months/year
$30,986
-
$
$5,885
842
MMBtu
TOTAL IMPLEMENTED Savings:
$34,236
Cost:
$5,915
$2,269 63,730 $981 77 $30,986 - - - $2,269
63,730
kWh
$981
77
kW-months/year
$30,986
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas