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IAC Assessment: UK1318
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IAC Assessment: UK1318
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IAC Center University of Kentucky
Assessment Year 2013
Principal Product Automotive air conditioning and power steering hose assemblies
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 147,000
Annual Production 21,019,844 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $352,023 9,627,600 kWh $0.04
Electricity Demand $150,996 20,256 kW-months/year $7.45
Electricity Fees $79,295 - $ -
Natural Gas $45,479 5,401 MMBtu $8.42
TOTAL ENERGY COSTS $627,793
RECOMMENDED SAVINGS* $53,401 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,883
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$15,518
Cost:
$22,000
- - - - $15,518 1,843 -
-
kWh
-
-
kW-months/year
$15,518
1,843
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,951
Cost:
$4,487
$6,101 166,705 $850 114 - - $6,101
166,705
kWh
$850
114
kW-months/year
-
-
MMBtu
03: 2.2514 COVER OPEN TANKS Savings:
$657
Cost:
$400
$657 17,940 - - - - $657
17,940
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$6,540
Cost:
$3,150
$6,540 178,690 - - - - $6,540
178,690
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,395
Cost:
$15,000
$7,703 210,476 $2,692 361 - - $7,703
210,476
kWh
$2,692
361
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,720
Cost:
-
$4,648 126,985 $2,072 278 - - $4,648
126,985
kWh
$2,072
278
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,470
Cost:
$1,400
$3,236 88,405 $1,234 165 - - $3,236
88,405
kWh
$1,234
165
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,052
Cost:
-
$1,462 39,953 $590 79 - - $1,462
39,953
kWh
$590
79
kW-months/year
-
-
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$98
Cost:
-
$98 2,679 - - - - $98
2,679
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$53,401
Cost:
$46,437
$30,445 831,833 $7,438 997 $15,518 1,843 $30,445
831,833
kWh
$7,438
997
kW-months/year
$15,518
1,843
MMBtu
TOTAL IMPLEMENTED Savings:
$37,883
Cost:
$24,437
$30,445 831,833 $7,438 997 - - $30,445
831,833
kWh
$7,438
997
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas