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IAC Assessment: UK1505
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DOE MESC
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IAC Assessment: UK1505
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Cookies
NAICS 311821 - Cookie and Cracker Manufacturing
SIC 2052 - Cookies And Crackers
Sales $100,000,000-$500,000,000
# of Employees 265
Plant Area (Sq.Ft.) 220,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $459,918 9,007,836 kWh $0.05
Electricity Demand $118,000 19,251 kW-months/year $6.13
Electricity Fees $268,788 - $ -
Natural Gas $278,120 50,233 MMBtu $5.54
TOTAL ENERGY COSTS $1,124,826
RECOMMENDED SAVINGS* $84,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,138
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,028
Cost:
$1,750
$5,998 117,600 $1,030 168 - - - - $5,998
117,600
kWh
$1,030
168
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,107
Cost:
$266
$2,107 41,304 - - - - - - $2,107
41,304
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,528
Cost:
$4,500
$2,160 42,358 $368 60 - - - - $2,160
42,358
kWh
$368
60
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,753
Cost:
$3,800
$1,753 34,367 - - - - - - $1,753
34,367
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,998
Cost:
-
$7,998 156,830 - - - - - - $7,998
156,830
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$1,747
Cost:
$635
$1,747 34,265 - - - - - - $1,747
34,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$296
Cost:
$61
- - - - - - $296 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$296
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$54,447
Cost:
$42,474
- - - - $54,447 9,828 - - -
-
kWh
-
-
kW-months/year
$54,447
9,828
MMBtu
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,562
Cost:
$3,824
- - - - $3,562 643 - - -
-
kWh
-
-
kW-months/year
$3,562
643
MMBtu
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$548
Cost:
$276
- - - - $548 99 - - -
-
kWh
-
-
kW-months/year
$548
99
MMBtu
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,571
Cost:
$5,110
- - - - $2,571 464 - - -
-
kWh
-
-
kW-months/year
$2,571
464
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$84,585
Cost:
$62,696
$21,763 426,724 $1,398 228 $61,128 11,034 $296 - $21,763
426,724
kWh
$1,398
228
kW-months/year
$61,128
11,034
MMBtu
$296
-
$
TOTAL IMPLEMENTED Savings:
$30,138
Cost:
$20,222
$21,763 426,724 $1,398 228 $6,681 1,206 $296 - $21,763
426,724
kWh
$1,398
228
kW-months/year
$6,681
1,206
MMBtu
$296
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost