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IAC Assessment: UK1508
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IAC Assessment: UK1508
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IAC Center University of Kentucky
Assessment Year 2015
Principal Product Extruded Aluminum Tube and Cans
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 139
Plant Area (Sq.Ft.) 220,000
Annual Production 152,611,568 Pieces
Production Hrs. Annual 7,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $503,823 8,199,327 kWh $0.06
Electricity Demand $117,752 15,781 kW-months/year $7.46
Electricity Fees $20,031 - $ -
Natural Gas $235,091 33,299 MMBtu $7.06
TOTAL ENERGY COSTS $876,697
RECOMMENDED SAVINGS* $104,651 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,575
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$911
Cost:
$290
- - - - $911 129 - - -
-
kWh
-
-
kW-months/year
$911
129
MMBtu
-
-
$
02: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$14,085
Cost:
$9,000
- - - - $14,085 1,995 - - -
-
kWh
-
-
kW-months/year
$14,085
1,995
MMBtu
-
-
$
03: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$18,758
Cost:
$63,200
- - - - $18,758 2,657 - - -
-
kWh
-
-
kW-months/year
$18,758
2,657
MMBtu
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$14,550
Cost:
$15,020
$14,323 233,280 $7,251 972 $(-7,024) (-995) - - $14,323
233,280
kWh
$7,251
972
kW-months/year
$(-7,024)
(-995)
MMBtu
-
-
$
05: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$909
Cost:
$785
$909 14,801 - - - - - - $909
14,801
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,923
Cost:
$7,872
- - - - - - $2,923 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,923
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,722
Cost:
$193
$1,371 22,334 $276 37 - - $75 - $1,371
22,334
kWh
$276
37
kW-months/year
-
-
MMBtu
$75
-
$
08: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$1,302
Cost:
$746
$974 15,900 $328 44 - - - - $974
15,900
kWh
$328
44
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$716
Cost:
-
$716 11,656 - - - - - - $716
11,656
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$4,650
Cost:
$2,950
$3,711 60,447 $939 126 - - - - $3,711
60,447
kWh
$939
126
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,700
Cost:
$1,700
$14,700 239,897 - - - - - - $14,700
239,897
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,063
Cost:
$3,260
$997 16,240 $66 9 - - - - $997
16,240
kWh
$66
9
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$21,138
Cost:
$12,000
$16,923 275,616 $4,215 565 - - - - $16,923
275,616
kWh
$4,215
565
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,224
Cost:
$13,658
$5,739 93,473 $1,485 199 - - - - $5,739
93,473
kWh
$1,485
199
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$104,651
Cost:
$130,674
$60,363 983,644 $14,560 1,952 $26,730 3,786 $2,998 - $60,363
983,644
kWh
$14,560
1,952
kW-months/year
$26,730
3,786
MMBtu
$2,998
-
$
TOTAL IMPLEMENTED Savings:
$44,575
Cost:
$20,849
$38,676 630,434 $5,824 781 - - $75 - $38,676
630,434
kWh
$5,824
781
kW-months/year
-
-
MMBtu
$75
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes