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IAC Assessment: UK1811
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IAC Assessment: UK1811
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IAC Center University of Kentucky
Assessment Year 2018
Principal Product Roll Formed Shapes
NAICS 332114 - Custom Roll Forming
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 80,000
Annual Production 14,400,000 Pieces
Production Hrs. Annual 5,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,513 4,948,200 kWh $0.03
Electricity Demand $184,462 12,214 kW-months/year $15.10
Electricity Fees $9,524 - $ -
Natural Gas $38,982 5,589 MMBtu $6.97
TOTAL ENERGY COSTS $396,481
RECOMMENDED SAVINGS* $23,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,721
Cost:
$2,250
$3,721 112,755 - - $3,721
112,755
kWh
-
-
kW-months/year
02: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$2,899
Cost:
-
$1,540 46,649 $1,359 90 $1,540
46,649
kWh
$1,359
90
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,133
Cost:
$2,270
$6,133 185,839 - - $6,133
185,839
kWh
-
-
kW-months/year
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$372
Cost:
-
$372 11,270 - - $372
11,270
kWh
-
-
kW-months/year
05: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$2,503
Cost:
-
$1,216 36,852 $1,287 85 $1,216
36,852
kWh
$1,287
85
kW-months/year
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,397
Cost:
$3,780
$2,625 79,560 $2,772 184 $2,625
79,560
kWh
$2,772
184
kW-months/year
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,332
Cost:
$4,270
$2,332 70,655 - - $2,332
70,655
kWh
-
-
kW-months/year
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$282
Cost:
$164
$137 4,160 $145 10 $137
4,160
kWh
$145
10
kW-months/year
TOTAL RECOMMENDED Savings:
$23,639
Cost:
$12,734
$18,076 547,740 $5,563 369 $18,076
547,740
kWh
$5,563
369
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,250
Cost:
$6,704
$9,818 297,506 $1,432 95 $9,818
297,506
kWh
$1,432
95
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand