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IAC Assessment: UL0179
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IAC Assessment: UL0179
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IAC Center University of Louisville
Assessment Year 1997
Principal Product Tenderized Wood Veneers
NAICS n/a
SIC 2435 - Hardwood Veneer And Plywood
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 60,000
Annual Production 7,000 Thousand Feet
Production Hrs. Annual 4,576
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,885 886,577 kWh $0.02
Electricity Demand $25,025 2,604 kW-months/year $9.61
Natural Gas $23,620 5,545 MMBtu $4.26
TOTAL ENERGY COSTS $100,537
RECOMMENDED SAVINGS* $870,377 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,469
Cost:
$2,216
- - - - - - - - - - - - $4,469 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$4,469
-
$
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$429
Cost:
$400
- - - - $429 101 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$429
101
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$249
Cost:
$20
$153 6,155 $96 10 - - - - - - - - - - - - $153
6,155
kWh
$96
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$152
Cost:
$2,683
$80 3,224 $72 8 - - - - - - - - - - - - $80
3,224
kWh
$72
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,082
Cost:
-
- - - - - - - - - - $6,082 26,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$6,082
26,400
lb
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,390
Cost:
$8,500
- - - - - - $4,390 1,440,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,390
1,440,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.8141 REGENERATE CLEANING SOLVENT ON-SITE AND REUSE Savings:
$5,206
Cost:
$6,600
- - - - - - - - $5,206 655 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,206
655
gal
-
-
lb
-
-
$
-
-
$
08: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$569,400
Cost:
-
- - - - - - - - - - - - - - $569,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$569,400
-
$
09: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$280,000
Cost:
-
- - - - - - - - - - - - $280,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$280,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$870,377
Cost:
$20,419
$233 9,379 $168 18 $429 101 $4,390 1,440,000 $5,206 655 $6,082 26,400 $284,469 - $569,400 - $233
9,379
kWh
$168
18
kW-months/year
$429
101
MMBtu
$4,390
1,440,000
Tgal
$5,206
655
gal
$6,082
26,400
lb
$284,469
-
$
$569,400
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material