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IAC Assessment: UL0200
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IAC Assessment: UL0200
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IAC Center University of Louisville
Assessment Year 1998
Principal Product Cold rolled steel shelves and baskets
NAICS n/a
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 100,000
Annual Production 12,000,000 Units
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $146,986 5,115,182 kWh $0.03
Electricity Demand $48,647 10,894 kW-months/year $4.47
Natural Gas $124,284 35,031 MMBtu $3.55
TOTAL ENERGY COSTS $342,020
RECOMMENDED SAVINGS* $1,102,028 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,608
Cost:
$6,654
$951 2,931 $657 63 - - - - - - - - - - $951
2,931
kWh
$657
63
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$647
Cost:
$400
- - - - $647 187 - - - - - - - - -
-
kWh
-
-
kW-months/year
$647
187
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,112
Cost:
$200
$974 109,320 $3,138 218 - - - - - - - - - - $974
109,320
kWh
$3,138
218
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$661
Cost:
$1,128
- - - - $661 190 - - - - - - - - -
-
kWh
-
-
kW-months/year
$661
190
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,870
Cost:
$2,300
- - - - - - - - - - - - $8,870 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$8,870
-
$
06: 3.8312 USE BUILDING MATERIALS WHICH REQUIRE LESS ENERGY TO PRODUCE Savings:
$45,190
Cost:
$106,250
- - - - - - - - - - $45,190 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$45,190
-
$
-
-
$
07: 3.5242 RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE Savings:
$19,940
Cost:
$90,000
- - - - - - $19,940 6,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,940
6,000
lb
-
-
$
-
-
$
-
-
$
08: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$1,000,000
Cost:
$102,500
- - - - - - - - $1,000,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,000,000
-
$
-
-
$
-
-
$
09: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$21,000
Cost:
$10,000
- - - - - - - - $21,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$21,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,102,028
Cost:
$319,432
$1,925 112,251 $3,795 281 $1,308 377 $19,940 6,000 $1,021,000 - $45,190 - $8,870 - $1,925
112,251
kWh
$3,795
281
kW-months/year
$1,308
377
MMBtu
$19,940
6,000
lb
$1,021,000
-
$
$45,190
-
$
$8,870
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Primary Raw Material Ancillary Material Cost