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IAC Assessment: UL0222
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IAC Assessment: UL0222
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IAC Center University of Louisville
Assessment Year 1999
Principal Product Carbon and stainless steel fabricated products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 75,500
Annual Production 4,465 Tons
Production Hrs. Annual 2,040
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,770 1,127,784 kWh $0.03
Electricity Demand $16,337 3,661 kW-months/year $4.46
Natural Gas $20,302 3,858 MMBtu $5.26
TOTAL ENERGY COSTS $55,422
RECOMMENDED SAVINGS* $178,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,326
Cost:
$20
$694 24,033 $632 142 - - - - - - $694
24,033
kWh
$632
142
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,708
Cost:
$8,456
$1,424 48,945 $1,284 288 - - - - - - $1,424
48,945
kWh
$1,284
288
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$16,091
Cost:
$8,165
- - - - - - $16,091 561,000 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$16,091
561,000
lb
-
-
$
04: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$200
Cost:
$150
- - - - - - $200 5,300 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$200
5,300
lb
-
-
$
05: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$15,966
Cost:
$1,448
- - - - $15,966 504 - - - - -
-
kWh
-
-
kW-months/year
$15,966
504
gal
-
-
lb
-
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$32,230
Cost:
$13,000
- - - - $32,230 1,008 - - - - -
-
kWh
-
-
kW-months/year
$32,230
1,008
gal
-
-
lb
-
-
$
07: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$55,904
Cost:
$285,000
- - - - $55,904 1,261 - - - - -
-
kWh
-
-
kW-months/year
$55,904
1,261
gal
-
-
lb
-
-
$
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$53,880
Cost:
-
- - - - - - - - $53,880 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$53,880
-
$
TOTAL RECOMMENDED Savings:
$178,305
Cost:
$316,239
$2,118 72,978 $1,916 430 $104,100 2,773 $16,291 566,300 $53,880 - $2,118
72,978
kWh
$1,916
430
kW-months/year
$104,100
2,773
gal
$16,291
566,300
lb
$53,880
-
$
TOTAL IMPLEMENTED Savings:
$72,554
Cost:
$9,904
$1,424 48,945 $1,284 288 $15,966 504 - - $53,880 - $1,424
48,945
kWh
$1,284
288
kW-months/year
$15,966
504
gal
-
-
lb
$53,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Primary Product